M90 Startup and Commisionning CheckLIST

Complete this checklist as you perform the startup, configuration, and testing procedures. This checklist assumes no external maintenance bypass switch is installed. If installed, proper maintenance bypass breaker operation must be in accordance with switch manufacturer’s instructions. When the checklist is complete, email to

Startup Date:______Technician:

Company Information

Company Name:

Address:

City:State:Zip Code:

Contact Name:

Phone Number:

Email (optional):

Authorization to Perform Work:

(Customer Signature Required)

M90 Model and Configuration

M90 Model: [ ] M90 [ ] M90LEnclosure Serial Number: _____

Module Serial Numbers: 1: ___ 2: __ 3: __ .

Visual Inspection - Environmental
Verify torques on all accessible connections. /  OK  Not OK
Verify the physical integrity of the system /  OK  Not OK
Verify that all Internal components are in place and secure /  OK  Not OK
Check ambient temperature /  OK  Not OK
Check humidity and condensation /  OK  Not OK
Check ventilation /  OK  Not OK
Check foundation and access /  OK  Not OK
Check for adequate clearances /  OK  Not OK
Minimum service clearance is 39” top, 16” back, 36” front, and 36” sides.
Flexible metal conduit will allow moving UPS to provide required clearance.
Comments on visual inspection:______
______
______
Site Inspection–AC Electrical
Verify that the UPS Q1, Q2, Q3, and Battery circuit breakers are in the off position. Note: If the internal maintenance bypass switch is supplying power to the protected loads, Q2 may be in the on position.
Verify Inputcircuit breaker sizes
. AC Rectifier Input (225 A Recommended for up to 60kVA)
AC Bypass Input (225 A Recommended for up to 60kVA)
External Battery Cabinet (294 A Max at 60kVA) /  OK  Not OK
 OK  Not OK
 OK  Not OK
Verify Input wires sizes
AC Rectifier Input Phases: ______AWG Neutral: ______AWG
AC Bypass Input Phases: ______AWG Neutral: ______AWG
AC Output Phases: ______AWG Neutral: ______AWG
External Battery Cabinet: + / - / Center-Tap: ______AWG / Gnd: ______AWG
Gnd: ______AWG
Gnd: ______AWG
Gnd: ______AWG
Record External Maintenance Bypass Switch size and type (if present) / Type:______
Amp: ______
Measure AC Input voltagesat service panel
AC Rectifier Input R-N: ______S-N: ______T-N: ______
AC Bypass Input R-N: ______S-N: ______T-N: ______/  OK  Not OK
 OK  Not OK
Measure Voltage between neutral and ground at Service panel / ______
Comments on Site Inspection – AC Electrical:______
Site Inspection – DC
Measure and record individual battery voltages. Install trays in chassis from bottom shelf up. If batteries are external, record voltages from cabinet 1 in column for tray 1, etc.
Bottom Shelf
Battery # / Tray 1 / Tray 2 / Tray 3 / Tray 4
1
2
3
4
5
6
7
8
9
10
Middle Shelf
Battery # / Tray 5 / Tray 6 / Tray 7 / Tray 8
1
2
3
4
5
6
7
8
9
10
Top Shelf
Battery # / Tray 9 / Tray 10 / Tray 11 / Tray 12
1
2
3
4
5
6
7
8
9
10

If the UPS has an external battery cabinet perform the following:

Torque all battery connections to manufacturer specifications
Verify proper neutral (center-tap) connection
Install any jumpers required to complete the string(s)
Land breaker indicating wires to NC contacts if applicable.
Verify DC voltage on battery side of DC circuit breaker /  OK  Not OK
 OK  Not OK
 OK  Not OK
 OK  Not OK
 OK  Not OK
Comments on Site Inspection – DC:______
______
______
Initial Power Up
Install one power module and close lock/ready switch.
Turn on DC Breaker
Turn on AC Rectifier Input and AC Bypass circuit breaker in Service panel
Measure AC Input voltagesat UPS
AC Rectifier Input R-N: ______S-N: ______T-N: ______
AC Bypass Input R-N: ______S-N: ______T-N: ______/  OK  Not OK
 OK  Not OK
Turn on AC Input breaker Q1
The UPS will go into standby mode if bypass mode is disabled (default).
The UPS will go into bypass mode if bypass mode is enabled.
If there are no warning of fault events, press the ON/OFF button .
UPS will perform a self test, start inverter, and transfer to Line Mode.
If Module is operating properly, insert and lock remaining modules.
Verify that the power modules are addressed correctly. Note: The UPS will function properly as long as each power module has a different address. We recommend that the bottom power module is addressed as #1, the middle power module addressed as # 2, and the top power module is addressed as # 3 for consistency. See Page 16 of the M90 User Manual for addressing assistance.
UPS Setup
Press the ON/OFF button to place the UPS in Standby or Static Bypass.
Press the ESC button to enter the Menu Screen.
Select Setup. UPS will request a password (0729)
Select System>Redundancy and program the # of Total Power
Select System>Redundancy and program the # of modules for redundancy
Select System>Redundancy and program the capacity of modules
Select System>Bypass Mode. Default is Disabled. Enable if desired
Note: UPS must be in Standby Mode to program Bypass Mode / Value: ______
Value: ______
Value: ______
Value: ______
Select Battery>Battery Capacity in AH
Internal - 2 trays=10,4 trays=20, 6 trays=30, 8 trays=40, 10 trays=50,
12 trays=60, external, program total AH
Select Battery>Maximum Charging Current
Internal 2 trays=2A, 4 trays=3A, 6 trays=4A, 8 trays=6A, 10 trays=7A,
12 trays = 8A. External per Battery Manufacturer
Select Battery>Battery Test> (setup periodic battery test if desired)
Select Battery>Battery Age Alert (36 months recommended)
Select Battery>Temperature Compensation (if equipped with optional temperature probe) / Value: ______
Value: ______
Value: ______
Value: ______
Value: ______
Select General>Time. Set Time, System Install Date, System Last Maintain Date, Battery Install Date, and Battery Last Maintain Date / Value: ______
Select General >EPO Function if EPO Connected
Select General >Save Setting / Value: ______
Value: ______
If Customer has SNMP Network Connection, program IP address and verify connection.
Comments on UPS Setup:______
Final Testing
Turn on output breaker Q3
Measure AC Output voltagesat UPS
AC Output R-N: ______S-N: ______T-N: ______/  OK  Not OK
Transfer customers loads on to UPS
Document AC Output current from UPS (Measurement>System>Output}
L-N Current (A): L1: ______L2: ______L3: ______/  OK  Not OK
Perform Customer Training as needed

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