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8/8/2014
B06165.00
BKS
WORKOVER AND DRILLING RIG MODEL LCI-1000TM, DOUBLE DRUM
ITEMS DESCRIPTION PRICE US $
SECTION 1.0 4 AXLE RIG ASSY
SECTION 2.0 SUB & ACCESSORIES
SECTION 3.0 MISC. EQUIPMENT
SECTION 4.0 MUD PUMPS, 2each
SECTION 5.0 CIRCULATION SYSTEM
SECTION 6.0 CIRCULATION SYSTEM
SECTION 7.0 ELECTRICAL SYSTEM
SECTION 8.0 BOP/CLOSING UNIT/CHOKE&KILL MANIFOLD
SECTION 9.0 WINTERIZATION
SECTION 10.0 RIG UP – TEST – RIG DOWN
SECTION 11.0 TRAINING – COMMISSIONING
SECTION 12.0 DOCUMENTATION
TOTAL FOR 1 RIG PACKAGE $9,753,000.00
OPTIONAL EQUIPMENT:
TESCO 250 TON TOP DRIVE– SR2 for -40°C $1,808,000.00
Prices are shown in US dollars. The prices are Ex-Works Brady, Texas. Prices
of the quote are good for a period of 30 days, and subject to steel surcharge if
steel increases are advanced during the period of quotation. Terms are to be
45% down with the placement of the order, a progress payment of 35 % due 45
days later, and final payment due before shipment from Ex- Works Brady,
Texas.
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SPECIFICATION
Mobile Drilling, Workover rig, carrier mounted, Model LCI-1000, with double drum
Drawworks, two Cat C-15’s engines or equivalent with two Allison CLT 6061 RB
transmissions with torque convertor. Mast height 124 ft, load capacity – 500,000
lbs. Rig mounted on a 4-axle trailer. Rig will have capabilities for -40C°
environment
SECTION 1.0 TRAILER RIG ASSY
1.1. DRAWWORKS (DOUBLE DRUM) 42x12/42x8
LCI 1000-42x12 MAIN DRUM DRAWWORKS:
Removable brake flanges 42” diameter x 12” wide, water cooling.
Brake pads 1-1/8” x 12” x 12”. Full wrap fully balanced band brake.
Air clutch, located at the outer side of the drum frame.
Drum 18” diameter x 39” length with Lebus jacket
Air clutch single line pull load 45,000 lbs
Centralized Lubrication System
SPECIFICATION:
LCI 1000- 42x12
Drum Diameter 18" x 39"
Drill line Diameter 1-1/4"
Drum Clutch Fawick model 28VC1000
Drive Chain Triple-strand, 1-1/4" pitch
Brake Rim Size 12" x 42"
Wrap Angle 330 degrees
Brake Area 2,900 sq. inches
SANDLINE DRUM 42x8
Full air clutch, Fawick 22 CB 500
Brakes are 42” diameter x 8” wide lined with 1” x 8” x 12”
Drilled brake blocks, full wrap, dead-end equalized.
Brake rims are removable with rings for splash water-cooling.
1.2. HYDRO BRAKE
P-202 Style Hydro Brake assembly with dual rotary. Includes model 28VC1000
air clutch, gates, inlet air valve, piping.
Driven from the main drum thru triple-strand 1-1/4" pitch drive chain.
Size 202
Max. Pressure 25 PSI
RPM 1550
Shaft diam 5"
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1.3. BRAKE COOLING SYSTEM
Close loop brake cooling system, to be supplied internally to the 500 bbl fresh
water tank.
1.4. COMBINED GEAR BOX
Cushman model 279 combined gear box consisting of right angle gear box and
drop box.
Right angle gear box ration 1:1 to drive drawworks.
Drop box to transfer the torque from final shaft to rotary.
Pressurized lubrication system.
1.5. BOX TYPE 124/500K TELESCOPING MAST:
500,000 lbs static hook load for 10 line string-up
The mast is build under API -4F Fourth Edition, and the API Spec. Q1 Eight
Edition on our quality program. The mast will carry the PSL1, Product Spec.
Level and the Structural Safety Level (SSL) is E2-U2.
Crown block to ground level height 124 ft. Telescopic two section box type mast
Upper section is extended by two hydraulic lift cylinders. Lock device to lock the
upper section after full extension.
Ladder to crown block
Lower section is supported to the Base Beam
Mast is installed at rear part of the chassis
Four safety wind guys included.
Mast will include SR1 (-40F) nameplate
CROWN BLOCK – SHEAVES WITH API – 8C
10 line string-up, with traveling facing front side of the mast with flat side
One (1) 36 “Fast line sheave with 1-1/4” groove
One (1) 30 “Dead line sheave with 1-1/4” groove
Four (4) 30 “Cluster sheaves with 1-1/4” groove
Two (2) 5/8” sheaves for auxiliary winches
All sheaves have steel hard faced grooves and are installed on taper bearings
with grease fittings.
Crown block safety platform around crown with handrails.
RACKING BOARD
Welded construction, automatically setting into working position when mast upper
section is extended and automatically folding down when mast upper section is
retracted.
Capacity: 10,000 ft. of 4-1/2" DP
May be positioned at various heights from work floor
Handrail around racking board
Operator's working area with additional 3' high handrails.
Removable windwalls
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RAISE, RETRACTING, AND TELESCOPING
Two (2), telescoping multistage double acting hydraulic cylinders for mast raising
and lowering
Two (2), telescoping single acting cylinders for telescoping mast upper section
Raising cylinders equipped with flow controls for retracting control and safety for
sudden pressure drop.
Telescoping cylinders equipped with stabilizers.
MAST OPERATION
Mast operation controls are located at one panel at mast base.
MAST SPECIFICATION
Capacity 500,000 lbs gross
Height 124 ft
Number of strings 10
Drilline diam 1-1/4"
Crown cluster sheaves 30" (4)
Deadline Sheave 30"
Fast line sheave 36"
Racking board capacity: 4-1/2 drill pipe 10, 000 ft.
1.6. MAST TELESCOPING
Installed at the upper section locking pins and is actuated by these pins. When
the pins are in the locking position, Lock pins are painted in red or amber for
visual control,
1.7. GUYS
Four wind guys – 3/4” cable from crown to the ground. Two wind guys – 3/4” from
racking board to the ground
1.8. HYDRAULIC CATWORKS
Hydraulic break out cylinder for breaking out pipe connections, 6 ft stroke,
maximum pull load 20,000 lbs. Installed on the mast. Includes cable, roller guides
and hydraulic piping.
Hydraulic make up cylinder for making up pipe connections, 6 ft stroke, maximum
pull load 20,000 lbs. Installed on the mast. Includes cable, roller guides and
hydraulic piping.
Controls are located at the operator's console.
1.9. TRAVELING BLOCK LIMIT SWITCH (CROWN BLOCK SAVER)
Safety device for limiting traveling block raising. Installed at the main drum to
activate the main brake when traveling block is up to a pre-determined height
1.10. DEADLINE ANCHOR
Hercules HA 129 deal line anchor to be used with compression type weight
sensor. Drum type, mounted on carrier frame in front of drawworks frame.
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1.11. DIESEL ENGINE
Two (2), Cat C-15’s engines or equivalent rated at 540 HP each, 6 cylinder.
Includes:
Radiators
Dual element air cleaner
Oil cooler
Starter 12 V
Minimum rating 3000 cold cranking amps
Voltmeter
12 V Alternators (140 Amp)
Two 12 V Batteries with warmers (24V)
Muffler with spark arrestor
SPECIFICATIONS:
Rated power 540 HP @ 2100 RPM
Torque 1820 lbs/ft @ 1400 RPM
1.12. TRANSMISSION
Two 5 speed, automatic, Allison CLT 6061RB
COLD WEATHER ENGINE PACKAGE
The engine and transmission is enclosed with steel enclosure with 3 doors on
each side of the rig. The enclosure is such to include AW 1-1/2” insulation
blanket for cold weather. The engine has a heater probe for plugging into A/C
power, from outside source, to provide heat to each when the engine is not in
use. A Wabesto 12V with timer is included to provide preheating of the engine
block/water jacket and fuel line.
1.13. COMPOUND GEAR BOX
Compound gear box, model LCI-280, with pressurized lubrication system.
Manual disconnection of each engine shaft to provide independent operation of
each engine. One output shaft to combined gear box consisting of right angle
gear box and drop box to drive rotary.
Ratio 1.0: 1.0271
1.14. POWER TAKE-OFF
Chelsea 852 XB (or equivalent). Used for hydraulic pump drive, mounted on
transmission, nominal power 100 HP
1.15. HYDRAULIC SYSTEM
Two hydraulic gear pumps, 325 gal. Hydraulic tank, safety by-pass valve,
regulating valve, strainer, complete with all hydraulic piping. Max pressure 2500
PSI, capacity 70 GPM---hydraulic sys to have cooler. To operate hydraulic
equipment, mast/substructure extending/retracting, tongs and spider.
1.16. AIR SYSTEM
Air system with one (1) 60 gal receiver to provide air to main air line and brake
system. Includes air lines, control valves, pressure gauges.
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1.17. AIR COMPRESSOR
Cat air compressors with direct drive, mounted on engine.
Reciprocal type, 28 CFM capacity
1.18. OPERATOR'S CONTROLS
Operator's console to include the following controls and instrumentation:
Controls:
- Main drum brake lever
- Main drum clutch controls
- Engine throttle
- Shift lever for transmissions
- Hydraulic pump controls
- Auxiliary winch controls
- Two mud pump engine throttles
- Mud pump clutch controls
Instrumentation:
- Air pressure gauge
All air operated controls are located in the central part of the console and have
identifying tags. Console is located to provide good visibility of traveling block,
work floor and racking board.
1.19. ENGINE EMERGENCY SHUT DOWN
Engines emergency shut down valve for emergency engine stop, located at the
operator's console.
1.20. TRAILER MOUNTED LCI 1000
A heavy-duty (4)-axle trailer with air suspension each rated at 25,000 lb capacity.
All lights and brakes are equipped for attachment to the truck. All axles have
spring brake chambers for safety. All axles to be on air ride suspension.
1.21. TIRES (445/65R/22.5, 20 ply) 8 each
Disc wheels, 8 tires mounted as super singles, all tires inflated to 130 psi.
1.22. SUSPENSIONS: 4 each
All axles are to have heavy duty air ride suspensions, each rated at 25,000 lb.
capacity. The rear axle can be dumped of air to allow the trailer to be backed
into position without doing damage to the rear axle.
1.23. FOUR PEDESTALS FOR HYDRAULIC JACKS
Pedestals under front jacks for rig stability. Four pedestals required. There are
to be six jacks for leveling the rig.
1.24. SIX HYDRAULIC JACKS
Six hydraulic leveling jacks to take off the load from the axles and provide
horizontal position of the rig during operation. Each jack is operated by its own
controls and is equipped with screw with thrust nut, which allows to relieve
hydraulic pressure from the jacks during rig operation. Controls are located at the
mast supports.
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1.25. TRAILER RAMP/BASEBEAM
10’ w x 18” h x 55’ l and has hinged section for easier transportation. With steel
covered wheel guides. One 24 ft basebeam.
1.26. FOLDING SIDE WALKWAYS
Folding walkways at each side of the rig. Complete with folding 4 foot high
handrails and stairs with handrail from catwalks to the ground.
1.27. STAIRS
Two stairs from the carrier to working floor, two stairs from the ground to the
carrier, width not less than 2.5’, all handrails 4 foot high.
1.28. FUEL TANK
One (1) 100 Gallon, mounted on side of the chassis
1.29. AUXILIARY HYDRAULIC WINCH (2 winches)
Braden/Gearmati model PD12 hydraulic winch planetary type, 12,000 lbs pull
load at first layer, 336’ per minute @ 65 GPM and 2400 PSI
Hydraulic brake and spooler
Sheaves are mounted on crown
Controls at the driller’s panel
1.30. TOOL BOX
One (1) steel plate box with reinforced door and stop chains.
1.31. KELLY HOSE
One 4” x 55' mud hose, with 4" API connection and 4" 602 Unions. 5000 psi WP.
1.32. ROTARY TABLE DRIVE
One LCI rotary table drive with driveshaft and two air clutches (one for rotary on
and off, second for rotary brake). Controls are located at operator's panel.
1.33. ROTARY TABLE DRIVE CHAIN GEAR BOX
Includes three shafts inside full length guard, complete with sprockets, flanges,
chains and chain gear box with one shaft to connect to rotary table.
1.34. PAINT
Drawworks and all carrier components are painted in standard red color. Derrick
is painted white. Substructure is painted black. Tanks are painted red. These are
our standard colors. They can be changed to customer’s request.
1.35. DERRICKMAN'S EMERGENCY ESCAPE
One Geronimo derrickman emergency escape, including one T-type seat
complete with cable, brake and anchor. Installed at the racking board.
1.36. DERRICKMAN'S SAFETY CLIMBING DEVICE
One safety climbing device including body harness, lock, counterbalance.
Installed at the crown block frame to provide derrickman's safety during climbing
or operations at the racking board.
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SECTION 2.0 SUBSTRUCTURE AND ACCESSORIES
2.1 TELESCOPING SUBSTRUCTURE
S-LCI-1000-22 ft, telescopic
Ground to floor height – 22 ft
Clear height under rotary beams – 19 ft
Transportation height max. 12.5 ft
500K rotary beam capacity
250K setback capacity
Bottom part dimensions 20’ long x 12’ wide
Working floor dimensions 12’ wide x 18’ long
Folding working floor extension with handrails, when unfolded working floor area
is 18’ 4" x 18’
Checkered steel floor plate
Four raising hydraulic cylinders to raise upper section
V-door
Two stairs from working floor to carrier floor, one stair from working floor to the
ground
Setback area with 3" oak floor
BOP handling system including two 10 ton hoists
Two tong posts
Rathole and mousehole opening
4’ W x 50’ L x 3.5 ft Catwalk
3.5’ x 3.5 ft x 28’ Pipe racks (4)
SPECIFICATION:
Rotary size 22”
Rotary beams capacity 500, 000 lbs
Setback capacity 250,000 lbs
Working floor height 22 ft
Height under rotary beams 19 ft
Working width (unfolded floor) 18 ft4 in
Transportation width 12.5 ft
Working floor length 14.5 ft
SECTION 3.0 MISCELLANEOUS EQUIPMENT
3.1. TRAVELING BLOCK
American Block ABCO-250-5-30 traveling block or equivalent with unitized hook
or Equal. Block is 8C-SR2 rated for -40C
SPECIFICATION:
Working load capacity 250 ton
Number of sheaves 5
Sheave groove 1-1/4"
Sheave diameter 30"
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3.2. ROTARY TABLE
One (1) Hacker H- 22” rotary table (or equal), with 44” center to center distance.
High speed oil bath type
22" full opening
250 ton maximum load @ 0 RPM
150 RPM maximum speed
44" distance from center of the table to center of the sprocket
Heavy duty bearings, ball type main thrust bearing, double tapered roller bearing
for sprocket and extension
Spiral bevel gear train
Ratio 3.42:1
Pin type manual operated table lock
Additional brake at rotary drive for heavy duty workover operations
3.3. MASTER BUSHING
One pin drive type bushing for 22" rotary table WITH OUT INSERTS.
3.4. STANDPIPE WITH MANIFOLD
One 4" OD standpipe 5000 PSI WP, mounted on off-operator side with
Manifold (one 4” gate and two 2” gate) with 1502 hammer unions.
3.5. CABLE TRAYS
One set of 3' W x 3" H x 20' L cable trays to lay air, fuel, water, BOP and
electrical lines.
SECTION 4.0 MUD PUMPS
4.1. TRIPLEX MUD PUMP – ENGINE ASSEMBLY
(2)Weatherford MP10 F Style Mud Pumps
1) Pump:
- Conventional, Single-Acting Triplex Piston Design
- Rated for 1000 HP Continuous Duty Operation
- 140 SPM Maximum Operating Speed
- 10" Stroke Length
- 5000 PSI Maximum Operating Pressure
- Full Roller Bearing Construction
- Fabricated Steel Power Frame Construction
- Forged, Alloy Steel Pinion Shaft with 4.207:1 Double Helical Gear
- Steel, Eccentric Style Crankshaft
- ASTM A48 Grey Iron Crossheads with Replaceable Guides
- Individual, Interchangeable Valve Over Valve F Style Fluid End Modules
- Front MountDischarge Manifold with Dual 5-1/8" API-5K Flanged Connections
- Fabricated Suction Manifold with Three (3) Flanged Connections
- Pneumatic, Internally Mounted Suction Manifold Dampener
2) Pump & Discharge Accessories:
a. Weatherford 20 Gallon Discharge Pulsation Dampener
- 5000 PSI Rated
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- Kit Includes Bladder, API Ring Gasket, Charging Kit, Studs and Nuts for
Mounting
b. 5-Way Discharge Strainer Cross
- 5000 PSI Rated
- Includes Element, Studs, Nuts, for Mounting to Pump Discharge
c. Oteco Model 6 Mud Pressure Gauge
- 0-6,000 PSIRange, PSI Units
- 4-7/8" Dial Case
- 2" 1502 Male Union Connection
- Standard Service
d. Oteco Model RR 3" Pressure Relief Valve
- Manual Reset Style
- 3” 1502 Female Inlet x Male Outlet
- 400-5,000 PSIPressureRange
e. Mechanically Driven Liner Wash System
- 1 X 1-1/2 Centrifugal Recirculation Pump
- V-Belt Drive with Guard
- Wash Reservoir and Associated Plumbing to Rod Clamps
- Pressure Gauge
3) Package Configuration and Options:
a. Type 30 Package for Land Drilling
- Separate Pump and Engine Skids with Winch Load Cable Hitch At Both Ends
- Cross Mounted Engine Configuration with Flywheel Mounted Clutch
- E&CA FT150ULD 150 Gallon On Board Fuel Tank
- V-Belt Drive with Guard
b. Caterpillar 3508C Tier 2 Power Unit
- 900 BHP @2100 RPM (Cat B Rating Scale)
- Eight (8) Cylinder, 34.5L
- 24V Alternator and Starter
- Air Compressor
- Radiator, Air Intake, Spark Arresting Muffler
- Instrument Panel
c. Type 30 V-Belt Group for Cat C3508 with Clutch
- Air Clutch
- Kevlar V-Belt & Sheave Final Drive with Belt Guard
d. Mechancially Driven Inlet Charge Pump Package
- 8X6-10" Centrifugal Charge Pump
- V-Belt Drive with Guard
- Pressure Gauge
- Inlet Piping to Skid Edge with Butterfly Valve Operated Bypass
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SECTION 5.0 CIRCULATION SYSTEM MANIFOLD
5.1. SUCTION MANIFOLD
Suction Manifold 8", (150 psi)
5.2. SUCTION LINE
8" suction line with 8" hammer unions with o-rings.
5.3. MUD PUMP MANIFOLD
Qty and description: - One (1) complete mud pump manifold
One (1) complete mud pump manifold including the pressure head manifold,
5000 PSI, with valves & gate valves.
5.4. VIBRATION HOSE
Qty and description: One (1) vibration hose. FEATURES:
4” ID, 20 foot length, working pressure - 5000 psi Assembly with hammer unions.
5.5. HIGH PRESSURE MUD LINE
Qty and description: One (1) pressure line to connect mud pump manifold to
stand pipe, including 4” pipe of extra hard steel assembly with quick disconnect
hammer unions.
SECTION 6.0 CIRCULATION SYSTEM
6.1. TWO TANK MUD SYSTEM (1000 bbl system )
The system will consist of two (2) open top, round bottom tanks –each 500 bbl
One (1) 500 BBL Solids Tank
The tank will be divided into three (3) compartments and will contain the (1) sand
trap, (2) shale shaker compartment and the (3) degasser/desilter compartment.
It will be outfitted with two (2) 6 x 5 x 11 75 hp, 50 Hz, 460 volt centrifugal
pumps, two (2) 10 hp agitators –. All valves (10” and 6” including two (2) 10”
suction, one (1) 6” equalizing, four (4) butterfly valves, piping, grating and OSHA
style handrails. One stairwell is included. Three (3) explosion proof lights are
included in price. One (1) central electrical point on tank.
One (1) 500 BBL Suction Tank