TRF LIMITED (BMHE DIVISION) / OCP0030 / 00
Original Issue Date : / Date of Revision: / Page 1 followed by 2
Prepared by : Mr. Santosh Kumar / Approved by : / Issued By:
Title: - DRILLING MACHINE
1.0 Purpose :-To ensure the safety of man , machine & material while working on
Drilling Machine to meet technical requirement as specified in the
drawings
2.0 Reference:-
3.0 Associated Hazards/Risk : - Hot flying chips, Eye Injury, Cuts, Long chips.
Damage to job , damage to machine , major/minor
Accidents, fatality, loss time incidents.
Job loading M/C shifting
4.0 Applicability:- This is applicability for Machine Shop area in TRF works
5.0 Responsibility:- Machine men , Line managers , & its associated personnel
TRF LIMITED (BMHE DIVISION) / OCP0030 / 00
Original Issue Date : / Date of Revision: / Page 2 followed by 3
Prepared by : / Approved by : / Issued By:
Title: DRILLING MACHINE
6.0 General Requirement : -
6.1 NO PERSONNEL ARE TO USE THIS EQUIPMENT PRIOR TO:
· Understanding & knowing the correct operation of machine.
· Reading the standard operating procedure
· Undergoing thorough practical training
· Must have operated the machine independently in presence of senior
Machine men.
· Senior machine men must have the concurrence for his independent
Operation , this is to be ensured by line managers
: Use of correct PPE is must
7.0 Pre-Start Checks : -
7.1 Pre-Start Check up to ensure safe operation
· Switch on the machine
· Check up and down movement of ARM
· Cheek to & for movement of carriage
· Cheek locking of Arms.
· Cheek the level of coolant in the tank if necessary top up
· Cheek functioning of machine lamp
· Lubricate the moving parts such as arm and carriage
TRF LIMITED (BMHE DIVISION) / OCP0030 / 00
Original Issue Date : / Date of Revision: / Page 3 followed by 4
Prepared by : / Approved by : / Issued By:
Title DRILLING MACHINE
8.0 Setting of job :-
· Job is to be loaded either on table or directly on the machine bed or in the pit provided depending on the shape and size of job.
· Clamp the job
· Cheek the clamping after setting.
· Carry out drilling operation as required.
9.0 Operation :-
· Carry out drilling operation as required.
· Pilot hole is to be drilled in care of drill hole greater than ø 25.0 MM
· In care of using drill figs cheek the locating dia of jig and that of job and in any case clearance should not be more that 0.1 MM
· Cheek the bore dia of jig bush and in case of damage or over size it is to be replaced
· After drilling operation Stop spindle unlock Arm and move it away from job, remove drill-shift unclamp job and unload.
· Operator must always use safety appliances such us goggles and hand gloves
· When the machine is in operation the use of hand gloves is prohibited
v OPERATOR MUST ALWAYS KEEP THEIR HANDS AND ARMS WELL CLEAR
OF THE ROTATING SPINDLE.
TRF LIMITED (BMHE DIVISION) / OCP0030 / 00
Original Issue Date : / Date of Revision: / Page 4 followed by 5
Prepared by : / Approved by : / Issued By:
Title DRILLING MACHINE
10.0 Closing Down the machine :-
· Switch off the main power supply.
· Clean up chips from machine bed & job
v Always wear gloves when cleaning up chips
11.0 PORTABLE DRILL MACHINES
Handling :- For any handling of machine following things must be
followed
· Position of column and Arm should be in balanced condition
· It must be disconnected form input power source
· Machine must be directly lifted and positioned with hook of the crane.
OPERATIONS :-
· Machine must be positioned on flat surface
· If kept on some plateform or on some block the base must be made rigid.
· While positioning the universal head the required nut must be loosened and after its positioning it must be tightened.
· Use of safety belt and Operators plate form is to be used which working at heights.
· Drilling operation is to be done as per procedure descried earlier.
TRF LIMITED (BMHE DIVISION) / OCP0030 / 00
Original Issue Date : / Date of Revision: / Page 5 followed by --
Prepared by : / Approved by : / Issued By:
Title : DRILLING MACHINE
REVISION HISTORY
REV. No. Date DESCRIPTION
NOTE: FOR DETAILS OF REVISION HISTORY, REFER FILE
RECORDS AVAILABLE WITH M.R.