TPM Scan – Progress Evaluation

Plant:______Line:______Team:______

Equipment:______Date:______

System / Part / Score / Points/Period
1-4 / 5-8 / 9-10 / 1 / 2 / 3 / 4
Overall condition / Dirty / Clean / Cleaned & painted
(1) / Anchor bolts / Loose or missing / Properly torqued / Registration marks used
Main / Machine screws & bolts / Loose or missing / Properly tightened / Registration marks used
Body / Auxiliary equipment / Obsolete systems present / Obsolete frames, brackets, etc / No unnecessary parts
Panel boxes / Dirty or loose / Clean, painted, fastened / Wires well organzied and labeled
(2) / Wires / Wires hanging loose or worn / Wires not well organized / Wires clean, painted, organized
Electrical / Motors / Dirty / Clean / Painted
Systems / Counters / Not working / Work sometimes / Count properly
Indicator lights / Smashed and obsolete / Do not light / All work properly
Temperature controllers and switches / Not working / Only work sometimes / Always work properly
Main air lines / Leak air or have obsolete lines / Color coded, no obsolete lines / Air direction identified
Air gauges / Broken and/or obsolete / Work, but are not visible / Marked at proper setting & visible
(3) / Filters / Dirty or difficult to access / Clean, but difficult to change / Clean & easy to change
Air / Air hoses / Worn and leaking / Not well organized / Clean and well organized
Systems / Air blowers / Dirty / Clean & properly filtered / Entire blower system clean
Pneumatic cylinders / Dirty or not working properly / Clean, but often fail / Clean & work properly
Pneumatic lubricators / Leaky or over- lubricated / Leaky or over- lubricated / Work properly, color coded
Solenoids / Dirty, not working, or obsolete / Operating properly, not obsolete / Cleaned, painted, properly labeled for function

TPM Scan – Progress Evaluation, continued

System / Part / Score / Points/Period
1-4 / 5-8 / 9-10 / 1 / 2 / 3 / 4
Grease fittings / Dirty or painted over, hard to access / Color coded but hard to access / Easy to access/ manifolds
(4) / Oil cups / Leak / No leaks / Color coded & labeled
Lube / Oil reservoir / Hard to access / Easy to access & read oil level / Sight glasses marked at proper level & type of oil
Systems / Oil pumps/misters / Leaky or over- lubricated / Leaky or over-lubricated / Work properly and color coded
Grease & oil lines / Some not connected / All connected, some leak / No leaking lines
Gears / Broken teeth, excessive play / Worn teeth, slight play / No wear, no play, proper lubrication
Pulleys/sprockets / Loose or worn / Worn slightly, no play / Not worn, properly lubricated
(5) / Drive belts / Cracked and worn / Loose / Belts not worn, properly tightened
Drive / Drive shafts / Scored, wobbly, play in bearings / No visible damage / Completely clean, properly lubricated
Systems / Drive chains / Worn / Loose / Not worn; properly tightened, lubricated
Guards / Hide drive system / Labeled with dir. & belt/chain info / See-through and easy to remove
Bearings/bushings / Improperly lubed; worn bearings / Properly lubed, some play, noise / Properly lubed, no play, no noise
Filters / Dirty / Clean / Easy access, color coded
(6) / Tank / Dirty / Clean / Color coded
Hydraulics / Cylinders / Dirty or leaky / Slightly leaky / No leaks /
color coded
Lines / Worn or broken / Fittings tight / Like new?
Color coded
Overall area / Dirty / Clean / Clean and organzed
Tools / Dirty / Not arranged / Organized and outlined
(7) / Quality Measures / Not present / On line but no specific location / On line,designated location
Work / OEE / No evidence of OEE / OEE history on line / OEE used and posted by operator
Stations / SOPs / No SOPs on line / SOPs present, probably unused / SOPs kept in manual and used
Lube and inspection forms / Not present / Present, but no evidence of use / Documented use
Pictures / None present / “Before” pictures present / “Before” and “after” pictures present
(8) / Abnormality summaries / None present / Present but incomplete / Completely documented
Activity / Improvement summaries / None present / Present, but none completed / At least one has been completed
Boards / Team name, theme, and goals / None present / Present but incomplete / Complete and clear
Total points:

[Total points ÷ (10 x number of lines used)] x 100 = _____ %