SUPERPAVE Digest 116

Topics covered in this issue include:

1) SMA asphalt cement content

by Eric Johnson <>

2) Re: SMA asphalt cement content - Reply

by Allen Cooley <>

3) Re: SMA asphalt cement content - Reply

by "André de Fortier Smit" <>

4) Re: SMA asphalt cement content - Reply

by rajib <>

5) SMA asphalt cement content -Reply

by George Thomas <>

6) Re: SMA asphalt cement content -Reply

by rajib <>

·  To: Superpave list <>

·  Subject: SMA asphalt cement content

·  From: Eric Johnson <>

·  Date: Tue, 06 Oct 1998 09:32:34 -0800

·  CC: Bob Lewis <

We have recently designed an SMA with an indicated optimum of 5 1/4

percent asphalt cement. The gradation is up against the maximum limits

usually specified for each sieve. Our concern is that this asphalt

content appears to be too low and the mix is not a true SMA. Our

question is what is the lowest optimum asphalt anyone has specified for

an SMA and was the performance satisfactory?

Eric Johnson

Engineer of Tests

Alaska DOT/PF

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·  To:

·  Subject: Re: SMA asphalt cement content - Reply

·  From: Allen Cooley <>

·  Date: Tue, 06 Oct 1998 13:28:46 -0500

Eric,

To answer your question about minimum asphalt contents, the

recently completed NCHRP 9-8 study recommends a minimum asphalt content

of 6.0 percent if your combined aggregate bulk specific gravity is

2.75. It also says that you can reduce your minimum asphalt content by

0.1 percent for each increment of 0.05 for the combined aggregate bulk

specific gravity above 2.75 (e.g., if combined bulk specific gravity of

your aggregate is 2.85 then the minimum asphalt content is 5.8

percent). Likewise, you must increase your minimum asphalt content by

0.1 percent for each increment of 0.05 decrease in combined aggregate

bulk specific gravity (e.g. Gsb=2.60 then minimum asphalt content of 6.3

percent). These requirements were based on the volumetrics of SMA

mixtures.

I have a few questions for you though, you indicated that your

gradation as "up against the maximum limits." Are you using the SMA TWG

gradation requirements or some other requirement? By "up against the

maximum limits", do you mean the fine side of the gradation band? What

VMA does your mixture have? Is it above the recommended 17.0 percent?

What is the percent passing the No. 200 sieve (sorry, 0.075 mm sieve)?

Have you checked to see if you have stone-on-stone contact? All of

these factors plus maybe some others can affect your SMA design.

Hope some of this helps.

Allen Cooley

Research Engineer

National Center for Asphalt Technology (NCAT)

211 Ramsay Hall

Auburn University, AL 36849

Phone: (334) 844-6228

Fax: (334) 844-4485

e-mail:

·  To:

·  Subject: Re: SMA asphalt cement content - Reply

·  From: "André de Fortier Smit" <>

·  Date: Tue, 06 Oct 1998 15:23:56 -0500

I can't help but respond to the above question and reply.

What I see are recipes for SMA. Add a bit of this, not too much of that

etc. Why not use the following approach - may take a bit longer but who

knows- you may learn something and have greater confidence in SMA's in

the end.

1. Find out what an SMA is and what it is used for.

2. Study research papers (there are tons of them) on the WWW and in AAPT

and ICAP proceedings.

3. Experiment in the lab and in the field.

The binder content of an SMA (the mastic part thereof) is critical. Too

low and the durabilty is low, too high and the mix is prone to shear

failure. And then there is the skeleton structure of the larger

aggregate. Yes - a tricky mix, but one that is worth the effort. (Just

ask the Germans - they've been using it for decades)

·  To:

·  Subject: Re: SMA asphalt cement content - Reply

·  From: rajib <>

·  Date: Tue, 06 Oct 1998 16:42:23 -0400

Andre:

What Allen Cooley said about designing SMA is not from a recipe. Allen

and his colleagues at the National Center for Asphalt Technology (NCAT)

have been doing "tons" of work on SMA. Their recommendations are based

on volumetrics.

One of the most important concern regarding high binder content is

draindown of binder. With the right stone-on-stone contact skeleton you

should not get shear failure.

Even though the Germans have been doing SMA for decades, as far as I

know, their design is recipe design, whereas the design recommended by

NCAT, FHWA and NAPA in the United States is actually based on "tons" of

lab work and field experience.

Sincerely,

Rajib B. Mallick

Worcester Polytechnic Institute

André de Fortier Smit wrote:

·  To:

·  Subject: SMA asphalt cement content -Reply

·  From: George Thomas <>

·  Date: Tue, 06 Oct 1998 15:52:41 -0500

·  Cc:

6 October 1998

Two comments on asphalt content of SMA:

1. Yes, a 5.25 % asphalt is a bit lower than is normally thought of as

typical for an SMA This would imply a VMA of 16, at an Air Void content

of 4 % or a VMA of 15, at an Air Void content of 3 % (This latter Air Void

content of 3 % is not recommenbed. According to Jim Anagnos, and

Jerry Huber the asphalt content should be around 6 to 6.5 %. According

to the FHWA TWG for SMA Model Spec the minimum VMA = 17%. This is

for an SMA whose nominal max aggregate size is 1/2". For a nominal

max aggregate size of 5/8", the min VMA should be about 16.5%.

2. The more fundamental question is not the asphalt content, but what is

the VMA? If you assume a lab mix design (aggregate dried in oven and

no question of moisture), the void space can contain only air and asphalt.

Air voids and VMA are both volumetric percent. Asphalt is customarily in

weight percent. To get everything into the same units, we convert

volumetric percent asphalt to weight percent using a conversion factor

of 2.28, based on an asphalt sp gr of 1.020. Slight variations of asphalt

sp gr have very little effect on this conversion factor.

The relation then becomes VMA = [(Wt % Asphalt) * 2.28] + Air Void %.

For Example: If you have a VMA of 15 %, and you are designing for a

4% Air Void, then 15.0 - 4 = 11% This 11% is the volumetric asphalt

percent. 11.0/2.28 = 4.8 Wt Percent. This is 'way too low. Say you

adjust your combined gradation (for a lower percent passing the #4

sieve) to a VMA of 18.0. Then you have 18.0% - 4% Air Voids = 14.0%

vol % asphalt. 14.0/2.28 = 6.1 Wt %. This is in the right range for SMA.

3. To get the high asphalt content (6 to 6.5%) you will normally have to

design for a VMA that is 1 to 1.5% above the usual min VMA.

Note that this little equation also works on dense graded mixes and

superpave mixes.

George Thomas

(817) 370-6841

·  To:

·  Subject: Re: SMA asphalt cement content -Reply

·  From: rajib <>

·  Date: Tue, 06 Oct 1998 17:07:21 -0400

George's comment on VMA is very true. VMA is absolutely the most

important thing. You can find whether you have stone-on-stone contact or

not by plotting VMA versus percent passing 4.75 mm. At the point where

stone-on-stone contact begins you should see an increase in VMA. The mix

should have a VMA corresponding to that condition. The VMA at this

condition is obviously more than in the case of dense graded mixes,

which have higher percentage passing the 4.75 mm sieve.

Sincerely,

Rajib B. Mallick

Worcester Polytechnic Institute