THERMAL CONDUCTIVITY GAS MEASUREMENT
What Is Thermal Conductivity Gas Analysis?
All gases possess varying degrees of ability to conduct heat. In order to have a means of comparing the gases’ abilities, a coefficient has been assigned to each gas according to its capacity to retain heat. These coefficients and a controlled environment provide a way to determine the amount of a particular type of gas present in a gas sample. The unit of measure is percentage concentration of gas.
How Does Thermal Conductivity Work?
A Honeywell gas analyzer consists of two parts: a sensor assembly and a control unit. The sensor assembly contains two gas chambers, one for the measured gas and the other for the reference gas. The entire sensing assembly is temperature-controlled to ensure a constant temperature, and there is a thermistor in each of the chambers for sensing the temperature of the respective gases. By knowing the properties of the sensor assembly, the conductivity coefficients of each gas, and the temperature reading of each gas chamber, the concentration of the measured gas can be calculated and displayed on the control unit.
In most applications, the sample gas must be properly conditioned before entering the sensing unit’s gas chamber. This conditioning usually consists of reducing and/or regulating the pressure of the sample, filtering the sample of various contaminants, and maintaining the temperature within a standard range. A sample panel, used for most applications, contains all the necessary filters, pumps, pressure and flow regulators, and valves for proper conditioning and ease of calibration and normal operation. The panel also provides the necessary piping for transporting the sample from the process to the analyzer, as well as for disposing of the analyzed sample by venting to atmosphere or returning it to the process.
Why Measure Thermal Conductivity?
The most common application where the thermal conductivity gas analyzer is used is in the utilities/power industry where a hydrogen-cooled generator is present. Other industries, such as pulp and paper, chemical, and food, also may provide their own power by means of their own hydrogen-cooled generator. Honeywell’s “Triple-range” gas analyzer has the ability to measure the concentration of purge gas, usually carbon dioxide, that is used during startup and shutdown of the generator, as well as the high purity concentration (90-100%) of hydrogen that is used during normal operation. Monitoring these gases with a thermal conductivity gas analyzer ensures enhanced safety (certain concentrations of hydrogen are explosive), lower maintenance, more efficient cooling (thus improving generator output), and constant monitoring.