Tender for Establishment of Food Development Centre

Tender for establishment of food development centre

BIHAR AGRICULTURAL COLLEGE, SABOUR, BHAGALPUR

EXPRESSION OF INTREST FOR FOOD DEVELOPMENT CENTRE (FDC)

No. ...88. /B.A.C., Sabour Dated -.02/03/2016

Expression of Interest (EOI) are invited from reputed/registered supplier/firms/enterprises having 05-10 years experience in Beverages line, Canning line, Honey processing line, Makhana processing line, maize processing (Kurkure and bakery based), Food analysis and quality control laboratories) ripening, pre-cooling and cold chamber and related works. The bids will be for the establishment and running of beverages line, (500Lph), canning line, Honey processing line 50-100 kg/hr) Makhana processing line (25-50 kg/hr) and maize processing line (10-25kg/hr) on the basis of turnkey projects for three years.

The bidders will have to submit both technical and financial bids in separate sealed envelope. The filled tenders in all respect should reach in the office of the undersigned on or before 28/03/2016 and the same will be opened on 29/03/2016 at 11.30 AM in the presence of the committee and bidders or their authorized representatives. Details are available on .

-Sd-

Nodal Officer,

Food Development Centre

Dept. Food Science and Postharvest Tech.

B.A.C., Sabour, Bhagalpur, Bihar-813210

Turn Key Project no. 01

List of Instruments/equipments for canning line

S.no / Name of Items / Specification
Canning Line
Can reformer / Mounted on mild steel stand and suitable for shaping flattened cans into cylindrical bodies of 301dia. Equipped with 3 HP, 3 Phase, 440 V motor and starter. Capacity approx 600/800 cans per hour.
Can Body Beading machine / for A 2 1/2 cans with 1 HP 3 phase motor with one set size of beading tools
Double seamer (1) / Mounted on mild steel stand. Capacity approx. 600 cans per hour. Equipped with 1 HP, 1 Phase, 440 Volts Motor and Starter. Cost of Seaming Chucks: 301 and seaming rollers Ist& 2nd operation (Set of 2 rollers) should be inclusive and all other accessories required for smooth operation of the unit
Double Seamer (2) / GS-250, 1.5 Hp motor, three phase, 30-35 can per min.Accessaries if any
Exhaust box / Two A 2 1/2, cans at a time. SS chain, Bottom and cover of aluminum. In three desired speeds (overall length 12/14 ft. with 1.5 HP motor).
Flanzer / A complete hand flanzer with flanging dia and adopter plate suitable for flanging round cans body of 2 &1/2 size can,
Retort / Made of compressed mild steel plate. Complete with pressure gauge, safety valve and steam pet cock. Capacity 75/80
A2-1/2 cans. Galvanized rust proof. Cost of crateshould be inclusive
Steam Jacketed Kettle / Jacket and kettle both made of 10/12 swg/10/10 swg stainless steel mounted on mild steel stand with tilting arrangement, complete with steam pet cock, Safety valve, pressure Gauge. Capacity 50 lit.
Seam Checking gauze / Standard Complete seam checking & adjustment equipments, vacuum gauze etc.

Note:This processing line is based on a turnkey project. Only turnkey project will be accepted. Individual items under this turnkey project will not be acceptable. The vendor should quote FOR price for BAC, Sabour including all charges (cost of equipments, packaging cost, transportation cost, applicable taxes and installation charges etc.). Any extra cost or taxes will not be acceptable if claimed by the supplier other than the quoted price. Necessarily provide compliance report in soft copy (CD or Pendrive).

Necessarily provide compliance report in soft copy (CD or Pen drive).

The competent authority is not bound to accept the lowest or any other quotation and reserves the right to reject any or all the quotations received in this connection without assigning any reason what so ever. Equipments with similar specification may be considered.

No EMD is required to deposit if deposited in earlier tender i.e. tender notice no. No. 56 /B.A.C., Sabour dated 29/01/2016.However, tender cost of Rs 500 (Five hundred only) non refundable is required to deposit. Without tender cost, tender will not be acceptable.

Clearly mention tender for turnkey project number and name on the envelop in bold letters

Turn Key Project no. 02

List of equipments for Honey processing Line – 100 kg/hr

S. No. / Name of Item / Specification
1 / Automatic Honey Bottling Machine /

Stainless Steel 304 food grade, 5000bottles / Per day
Electric load 4.12K.W. with all accessorie

2 / Conveyor 6' for manual feeding of caps /

SS material

3 / GC-BL FILLER (Double Head) /

Suitable for filling viscous liquids like honey, ketchup, jam,
SS Material, meeting GMP standards
Filling range- 200-1000 ml, 16-18 Fills/min

4 / Horizontal Collection Tank:300LITR
Pre filter and pump /

Made of SS 304
Complete with inlet/outlet valve and split half cover
4 Legs with ball feet and base plate arrangement

5 / INKJET PRINTING EQUIPMENT (Suitable for printing batch number /price/manufacturing date/ expiry date etc. automatically on the bottle/caps.) /

Up to four lines printing with variety of print formats.
The machine PLC controlled and can be interfaced with a PC.
Reputed international brand.

6 / Semi-Automatic Honey processing Line (with moisture reduction unit) /

Automatic unit with complete line.
SS 304 material, inlet/outlet duct for honey, thermostat for hot air circulation, sampling cock, air dryer with compressor, Panel comprising control with temp scanner, with supporting geared motor with gear box, option for sample collection.
Complete with geared motor with inbuilt gear box.
Bushes SS304 grade, shaft SS 304 grade coupled type drive. Ducting SS 304
Bearings SKF make, controls danfoss make. Castor wheels with stopper arrangement, hydraulic cylinders for lifting hinges SS 304 grade.
Unit comprise of air blower assembly with inbuilt heating arrangement with emersion make hermetic compressor.
With condensing unit with fans and controls with LP, HP, OP cutouts with liquid level float controls, inbuilt control panel, ducting and sieve for fresh air intake blower for intake air for proper air flow to maintain 45 deg C temp during process.

7 / Screw Type Transfer Pump 500 LPH /

Field of application: Suitable to pump honey
For hygiene duty all contact parts will be in SS material.
Shaft sealing by soft Gland Packing/ Mechanical seal.
MS fabricated direct drive base frame with pin & bush coupling and guard

8 / Pneumatic filler (suitable for filling viscous liquids like honey, double or triple head filler) /

Accurate Filling precision.
Completely made of SS
The weight range is easily adjustable by metering device which indicates the exact weight being filled.
Can be operated in both manual (foot operated) and automatic dosing mode.
Easy to dismantle and install, easy to clean.
Filling range -200-1000 ml
Filling speed- 16-18 Fills/Min

9 / Transfer Pump /

Mono Block pump SS-304, Pump with Mechanical Seal, Complete with motor, SS Frame, Suitable to transfer free flowing liquid, meet sanitary design and adhere to food safety standards,
1 HP single/three phase power

10 / PP Cap Sealer- (Suitable to apply pilfer proof caps on glass/PET bottles) /

It is equipped with threading and roller operation for hermetic sealing of the caps
The bottles are placed manually by hand on the base. The sealing operation is done by rotating the handle which conducts integrated operation of threading and rolling of cap onto the bottle neck.
Capacity 20 bottles/min

11 / Shrink Tunnel- Standard / Standard

Note:Note:This processing line is based on a turnkey project. Only turnkey project will be accepted. Individual items under this turnkey project will not be acceptable. The vendor should quote FOR price for BAC, Sabour including all charges (cost of equipments, packaging cost transportation, applicable taxes and installation charges etc.). Any extra cost or taxes will not be acceptable if claimed by the supplier other than the quoted price.

Necessarily provide compliance report in soft copy (CD or Pen drive).

No EMD is required to deposit if deposited in earlier tender i.e. tender notice no. No. 56 /B.A.C., Sabour dated 29/01/2016. However, tender cost of Rs 500 (Five hundred only) non refundable is required to deposit. Without tender cost, tender will not be acceptable.

Clearly mention tender for turnkey project number and name on the envelop in bold letters

Turn Key Project no. 03

List of equipments for Makhana processing Line

Sr. no. / Name of Item / Specification
1 / Automatic pouch filling and sealing machine /

Capacity-1800 Pouch/Hr
Electric Load-6 KW, 3 Ph
MOC-Mild Steel and Stainless Steel
Packaging-200gm, 250 gm, 500 gm

2 / Makhana Seed First Roasting Machine /

Ability for the equipments for bulk roasting of the graded seeds,
Roasting temperature capacity around 200 to 250 Degree centigrade (suitable to roast the seed) with the option to fix roasting time as per the requirement of seed size,
Control panel with digital temperature controller and timer to control the parameter on its own.
Overall Size 78"X 45" X 52"
Electrical Load 15 KW, 3 Ph
MOC- Mild Steel

3 / Makhana Seed Size Grading Machine /

Grading of seeds on the basis of the size-minimum 8 size grading capacity ranging from 3 mm to 14 mm seed size.
The machine should have the ability for the continuous output
Overall Size 96"X 27" X 52"
Electrical Load 1.5 KW, 3 Ph
MOC-Stainless Steel and Mild Steel

4 / Makhana Seed Washing Machine -200 Kg/Hr input capacity- /

High pressure jet system with suitable motor to remove the dirt from the Makhana Seeds, effective cleaning and sieving set to filter out all the unwanted material from the machine
Overall Size 96"X 27" X 52"
Electrical Load .75 KW, 3 Ph with ISI mark
MOC-Stainless Steel rust proof material

5 / Makhana Seed Dryer Machine /

Dryer system to dry the washed seed, hogenized drying system with electric panel with digital temperature controller.
Machine should be able to give the continuous output
Overall Size 96"X 27" X 52"
Electrical Load 13.55 KW, 3 Ph
MOC-Stainless Steel and Mild Steel rust proof material

6 / Makhana Popping Machine /

Digital temperature control option with option for control of feeding quality, roasting temperature, roasting time.
Overall Size 64"X 27" X 72"
Electrical Load 12 KW, 3 Ph
MOC- Mild Steel

7 / Roasted Makhana Seed Grading Machine (Gravity Seperator) /

Capacity to grade the Makhana into 3 size (5 sutta, 4 sutta, low grade (thurri, murah, and chilka)
Continuous production
Overall Size 48"X 45" X 52"
Electrical Load 15 KW, 3 Ph
MOC- Mild Steel

8 / Popped MakhanaGrading Machines /

Capacity to grade the Makhana into 3 size (5 sutta, 4 sutta, low grade (thurri, murah, and chilka)
Overall Size 96"X 35" X 52"
Electrical Load 12 KW, 3 Ph
MOC- Mild Steel

MakhanaKheer Making Plant
9 / Un-popped /Semi Popped and Low Grade Makhana Pulverize Machine /

Overall Size 96"X 48" X 78"
Electrical Load 2 KW, 3 Ph
MOC- Mild Steel and Stainless Steel

10 / Dry Fruit Mill /

Uniform milling/grading of the makhana pops in uniform size.
Capacity 50 Kg/Hr
Over all size 24" X 24" X 30'
Electric Load 1Kw, 3 Ph
MOC-Mild Steel and Stainless Steel

11 / Mass Mixer /

Mixing of the dry fruits with the pulverized makhana after additing water. Food grade steel
Capacity 50 Kg/Hr
Over all size 24" X 24" X 30'
Electric Load 1Kw, 3 Ph
MOC- Mild Steel and Stainless Steel

12 / Tray Drier /

Digital temperature controller with option to regulate the moisture level in the final product.
Capacity 50 Kg/Hr
No of Tray- 24 Nos
Electric Load 9 Kw, 3 Ph
MOC- Mild Steel and Stainless Steel

Packing line
13 / Form Fill and Seal Machine /

Capacity-500 Pouch/Hr (To be matched with the capacity of the Kheer making unit)
Electric Load-6 KW, 3 Ph
MOC-Mild Steel and Stainless Steel
Packaging-200gm, 250 gm, 500 gm

Note:This processing line is based on a turnkey project. Only turnkey project will be accepted. Individual items under this turnkey project will not be acceptable. The vendor should quote FOR price for BAC, Sabour including all charges (cost of equipments, packaging cost transportation, applicable taxes and installation charges etc.). Any extra cost or taxes will not be acceptable if claimed by the supplier other than the quoted price. Necessarily provide compliance report in soft copy (CD or Pen drive).

Necessarily provide compliance report in soft copy (CD or Pen drive).

No EMD is required to deposit if deposited in earlier tender i.e. against tender notice no. No. 56 /B.A.C., Sabour dated 29/01/2016.However, tender cost of Rs 500 (Five hundred only) non refundable is required to be deposit. Without tender cost, tender will not be acceptable.

Clearly mention tender turnkey project number and name on the envelop in bold letters

Turn Key Project no. 04

List of Instruments for beverages line

S.No. / Name of Item / Specification
Beverages line
1 / Automatic form fill and seal machine (Pneumatic type) with weight metric filling system / Quantity : 10-50 grams.
Packing Material : Heat Sealable Laminated Pouches.
Filling System : Load Cell Weigher System.
Sealing : Centre side seal/Three Side seal system
Motor : Crompton/G.E
Power : 2.0 KW, single phase, 230 V, 50 Hz AC
2 / Bottle washing machine / Two heads (two brushes) with two tanks, 8 rinsers, complete with 1/4 HP motor and all other accessories required for smooth operation of the unit
3 / Boiler (Electrical operated) / 100 kg water/hr, diesel operated automatic with safety arrangements, and all other accessories required for smooth operation of the unit (Thermex)
4 / Bucket Elevator / Bucket elevator to pick the product from feed hopper to discharge hopper, SS Bucket, SS 304, Electrical dive- 0.75 KW
5 / Crown corking machine / Heavy duty, hand operated, with magnetic cork holder, adjustable to accommodate all sizes of bottles, Cap. 8-12 bottles/min.
6 / Colloidal mill / 3 HP motor (Crompton). With contacts parts of stainless steel
7 / Dosing tank / 100 Ltr, SS 316, with Inlet/outlet valve with top cover, duly insulated for maintaining filling temperature, 1 HP Motor
8 / Deaerator / Standard model for removing dissolved gases from juices
9 / Fruit and Vegetable washer / a)Rotatory type, all parts SS with hopper facility, Drum length 8’ -9’ width 3.3-4’ and height 6’
b)Conveyer type- SS tank and modular conveyor, food grade conveyor belt, 7.5 HP motor Capacity 3T/Hr, inbuilt water recirculation system,
10 / Fruit and Vegetable Sorting conveyor / Belt length 3 meter , width 600 mm, SS Frame, Fitted with Food Grade PVC Belt
2 HP Motor
11 / Fruit mill/Crusher / Made of SS 304, 3HP motor, 3-phase, 440 volts, 2000 Kgs per hour capacity
12 / HYDRAULIC JUICE PRESS / Hand operated. Rack and cloth type with Hydraulic pump and Hydraulic gauge most suitable for extracting juice from apples, pineapples, carrots, ginger, grapes etc.(with rack and cloth)
Wooden racks (12 no.) and cloths
13 / Homogenizer / Pressure range 20 mpa-60 mpa, all contacting parts made of SS-304 Material, homogenization pressure display on analogue guage, 1000 LPH Capacity, 10 HP Motor,
14 / Hot filling tank (for beverage) / Lab scale tank with stirrer and juice filling outlet, Capacity- max. 30 Litter
15 / Portable stirrer / Adjustable stainless steel rod and stainless steel blade, mounted on stand with 1 HP motor
16 / Pulper / One stage pulper :- Contact parts SS, supporting parts MS, sieve stainless steel
Capacity 125 Kg / Hr
With 1 Hp / Single Phase / 1440 rpm SS Jali 36” and 38”
Capacity 500 Kgs / Hr.
With 2 Hp / Single Phase / 1440 rpm SS Jali 36” and 38”
Twin pulper (Two stage pulper):- Contact parts SS, supporting parts MS, sieve stainless steel (Twin pulper 2.5-3.0 T/hr Motor- 7.5 HP SS Jali- 36” and 38”)
17 / Semi – Automatic Pet Preform Stretch Blow Molding Machine (With Preform Rotary Pre – heating I.R. Conveyor Oven) / High Pressure Air Compressor 20HP COMPTECH,
Water Chiller 2TR, Air Dryer
Product:50ml to 2000ml Pet Bottles
Production:500 - 700 Bottles/ hour
300 – 350 Jars/hour
Mould:2 Cavities
18 / Pasteurizer / MOC SS 304, Tube in tube type, Temperature- 50 Degree centigrade to 90 Degree centigrade, holding time 30 sec, Steam Consumption 90 Kg/Hour, with flow diversion valve, 6 HP Pump
19 / Screw type juice extractor / Hand operated, aluminum body with stainless steel sieve heavy duty.
20 / Storage and mixing Tank / Made of stainless steel. Lid made of 18 swg. With welding of smooth finish with drain cock with MS stand. Capacity 100 litres.
21 / Storage tank- 1000 L capacity / SS-304 material with top cover, inlet outlet valve, duly insulated for maintaining filling temperature, 1 HP Motor withy stirring rod, capacity 1000 L
22 / Storage tank- 500 L capacity / Single wall tank made from SS 304, design suitable for complete CIP, SS Pipe legs, Polished to grits confirming to international standards meeting safety standards, Split half cover, 500 LPH, 1 HP Motor with Screw type transfer pump
23 / Steam Jacketed Kettle / Jacket and kettle both made of 10/12 swg/10/10 swgstainless steel mounted on mild steel stand with tilting arrangement, complete with steam pet cock, Safety valve, pressure Gauge. Capacity 50 lit.
24 / Sorting and grading conveyor / Length 300 cm X Width 80 cm,
SS 304 material Suitable SS diverting arrangement,
Heavy duty alimentary PolyvinyleCholoride material, Electric Requirement- 0.75 Kw, ISI marked pump
25 / Twin pulper / Consisting of two pulpers, with cores and fine sieves. One for pulping & the other for finishing the product in one operation. All contact parts made of stainless steel mounted on MS stand with two motors. Total requirement is 12.5 HP. Capacity about 2-4 tonnes mangoes per hour. Suitable for litchi and tomato.
26 / Thermometer with probe (Digital /

Range: -50 to 300 C, Unit: C/F change-able
Resolution: 0.1 C
Accuracy: 1 C
Temperature sensing time: 1 s
Probe with 4 m cable
Probe length: 150 mm
Data-hold function
Power-supply: battery or power operated
Auto shut-off: 15 minutes
Low battery indicator

27 / Pineapple Slicer / Capacity 100-150 kg/hr, contact parts SS 304, 1 HP motor, single phase- slices thickness 12 mm (range 6-12mm)
28 / R.O Plant 1000 LPH / Raw Water Pump, Dual Media Filter, Activated Carbon Filter, Micron Filter, Dosing Pump, UV Sterlizer, Storage Tank, filter choking resistance, Ability to reduce the TDS upto 99%, SS-316 material,
4 HP Motor
29 / Cooling Tower 15 TR / Light weight, allow for roof installation, body shape optimum to save space, uniform air distribution, corrosion resistant body, water proof, algae stand, fan dia-optimum to provide required cooling, Pump head –optimum 15 TR
30 / Chiller 25 TR / Suitable to bring down the temperature to 4 degree centigrade,

Note:This processing line is based on a turnkey project. Only turnkey project will be accepted. Individual items under this turnkey project will not be acceptable. The vendor should quote FOR price for BAC, Sabour including all charges (cost of equipments, packaging cost transportation, applicable taxes and installation charges etc.). Any extra cost or taxes will not be acceptable if claimed by the supplier other than the quoted price. Necessarily provide compliance report in soft copy (CD or Pen drive).