Slide 1 Lesson 9COMPRESSION PROCESSES

Apply the ideal gas laws to SOLVE for the unknown pressure, temperature, or volume.

DESCRIBE when a fluid may be considered to be incompressible.

CALCULATE the work done in constant pressure and constant volume processes.

DESCRIBE the effects of pressure changes on confined fluids.

DESCRIBE the effects of temperature changes on confined fluids.

Slide 2Boyle’s Law

The pressure of a gas expanding at constant temperature varies inversely to the volume

or

(P1)(V1) = (P2)(V2) = (P3)(V3) = constant.

Slide 3Charles’ Law

The pressure of a gas varies directly with temperature when the volume is held constant, and the volume varies directly with temperature when the pressure is held constant

or

V1 /V2 = T 1/T2

or

P 1/P2 = T 1/T2

Slide 4 Ideal Gas Law

Combination of Charles' and Boyle's Laws gives

P v /T = constant

This is the ideal gas constant and is designated by R

The ideal gas equation becomes

Pv = RT

where the pressure and temperature are absolute values.

Slide 5Ideal Gas Constant Values

Slide 6Pressure – Volume Diagram

Slide 7Fluids

Any substance that conforms to the shape of its container. It may be either a liquid or a gas.

Compressibility

Liquid – Incompressible

Gas – Compressible

Constant Pressure Process

W1-2 = P(ΔV)

Constant Volume Process

W1-2 = V(ΔP)

W1-2 = mv(ΔP)

Effects of Pressure and Temperature changes on Fluid Properties

Slide 8Air Compressors

Types

Classifications

Components

Principles of Operation

Failure Mechanisms and Symptoms

Slide 9Air Compressors - Types

Rotary

Reciprocating

Centrifugal

Slide 10Air Compressors - Classifications

Pressure

Construction and Operation Features

Air Quality

Slide 11Air Compressors – Classifications - Pressure

Low-pressure air compressors (LPACs) - discharge pressure of 150 psi or less

Medium-pressure compressors - discharge pressure of 151 psi to 1,000 psi

High-pressure air compressors (HPACs) - discharge pressure above 1,000 psi

Slide 12Air Compressors – Classifications Construction and Operation Features

Positive Displacement Type

Reciprocating

Rotary

Rotary Screw

Rotary Vane

Dynamic Type.

Centrifugal

Axial Flow

Blower

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Slide 13Air Compressors - Components

Staging

Relief valve

Cooling water

Slide 14Air Compressors – Principles of Operation

Two primary components

Compressing mechanism - helps in compressing atmospheric air by using energy from the power source.

piston,

rotating impeller

vane

Power source.

electric motor

other energy sources.

Atmospheric air is drawn in through an intake valve

More and more air is pulled inside a limited space mechanically by means of the compressing mechanism

Amount of air is increased in the constant volume receiver or storage tank, pressure is raised automatically.

When pressure increases to the maximum pressure setting in the receiver or tank, the pressure switch shuts off the intake of air in the compressor.

When the compressed air is used, the pressure level falls.

As the pressure drops to a low pressure setting, the pressure switch is turned on, thus allowing the intake of atmospheric air.

Cycle continues

Slide 15Air Compressor Failure Mechanisms and Symptoms

Power loss

Line ruptures

Air pressure reduction

Air operated component repositioning

Slide 16Diesel Engines

Principles of Operation

Main Structural Components

Main Moving Components

Accessories/ Support Systems

Failure Mechanisms and Symptoms

Slide 17Diesel Engine Principles of Operation

Internal Combustion

Compression ignition

Diesel Cycle

Slide 18Idealized Diesel Cycle

This is a p-V diagram for the ideal Diesel cycle; where p is pressure and v is specific volume. The ideal Diesel cycle follows the following four distinct processes (The color references refer to the color of the line on the diagram.):

•Process 1 to 2 is isentropic compression (blue)

•Process 2 to 3 is reversible constant pressure heating (red)

•Process 3 to 4 is isentropic expansion (yellow)

•Process 4 to 1 is reversible constant volume cooling (green)[1]

The Diesel is a heat engine: it converts heat into work. The isentropic processes are impermeable to heat: heat flows into the loop through the left expanding isobaric process and some of it flows back out through the right depressurizing process, and the heat that remains does the work.

•Work in (Win) is done by the piston compressing the working fluid

•Heat in (Qin) is done by the combustion of the fuel

•Work out (Wout) is done by the working fluid expanding on to the piston (this produces usable torque)

•Heat out (Qout) is done by venting the air

Slide 19Diesel Engine Main Structural Components

Frame

Block

Pedestal

Fuel distribution system

Slide 20Diesel Engine Main Moving Components

Pistons

Cylinders

Crankshaft

Bearings

Valves

Control air

Turbochargers

Slide 21Diesel Engine Accessories/ Support Systems

Air start

Cooling water

Lube oil

Electrical

Fuel oil distribution

Slide 22Diesel Engine Failure Mechanisms and Symptoms

Failure to start

Failure to reach operating speed

Failure to stop

Rough idling