TECHNICAL MANUAL
SENSOR SPECIFICATIONS
INSTALLATION INSTRUCTIONS
** SENSORS MANUAL**
** topics ** page#
1. SERIES 500 SENSOR SPECIFICATIONS------2
2. SERIES 2000 SENSOR SPECIFICATIONS------2
3. SERIES 500 TOP MOUNT INSTALLATION & PICTORIAL------3
4. SERIES 500 RT. ANGLE MOUNT INSTALLATION & PICTORIAL------4
5. SERIES 500 FILL TOWER MOUNT INSTALLATION ------5
6. SERIES 500 FILL TOWER MOUNT PICTORIAL------6
7. SERIES 500 CYLINDRICAL TANK
FIELD SIZING WORKSHEET------12
8. SERIES 500 FIELD SIZING INSTRUCTIONS------7
9. SERIES 500 FIELD SIZING CHART------9
10. SERIES 2000 TOP & SIDE MOUNT INSTALLATION------10
11. SERIES 2000 TOP & SIDE MOUNT PICTORIAL ------11
** SERIES 500 SENSOR SPECIFICATIONS**
SENSOR TYPE / CABLE LENGTH / MALE CONNECTOR / FLANGE DIAMETERTOP MOUNT / 1 ft. / GRAY DEUTSCH
6 PIN CONNECTOR
(MALE) DT04-6P / 2.5²
RIGHT ANGLE
SIDE MOUNT / 1 ft. / GRAY DEUTSCH
6 PIN CONNECTOR
(MALE) DT04-6P / 3.00²
FILL TOWER SLIP OUT / 1 ft. / GRAY DEUTSCH
6 PIN CONNECTOR
(MALE)DT04-6P / N/A
** SERIES 2000 SENSOR SPECIFICATIONS**
SENSOR TYPE / CABLE LENGTH / MALE CONNECTOR / FLANGE DIAMETER / LENGTHTOP MOUNT
4 BOLT / 1 ft. / GRAY DEUTSCH
4 PIN CONNECTOR
(MALE) DT04-4P / 2.5² / CUSTOM
SIZED
TOP MOUNT
6 BOLT GEM / 1 ft. / GRAY DEUTSCH
4 PIN CONNECTOR
(MALE) DT04-4P / 4.5² / CUSTOM
SIZED
SIDE MOUNT / 1 ft. / GRAY DEUTSCH
4 PIN CONNECTOR
(MALE) DT04-4P / 2.5² / 6²
** TOP MOUNT SENSOR INSTALLATION & DIMENSIONS**
STEP1
STEP2
STEP3
STEP4
SERIES 500
** RIGHT ANGLE MOUNT SENSOR INSTALLATION & DIMENSIONS**
STEP1
STEP2
STEP 3
STEP 4
SERIES 500
** FILL TOWER SENSOR MOUNTING INSTALLATION INSTRUCTIONS**
STEP 1------
STEP 2------
STEP 3------
STEP 4------
STEP 5------
SERIES 500
** FILL TOWER PICTORIALS**
NOTE:
WHEN ORDERING SENSOR, WE REQUIRE THE DISTANCE FROM THE TOP OF THE SLIP FITTING TO THE TOP OF THE TANK OR WATER LEVEL.
SERIES 500
** SENSOR FIELD SIZING INSTRUCTIONS**
(FOR SQUARE, RECTANGULAR TANKS)
STEP1
STEP2
STEP3
STEP4
STEP5
STEP6
STEP7
STEP8
STEP 9
STEP 10
STEP 11
STEP12
SERIES 500
FIELD SIZING CHART FOR SQUARE & RECTANGULAR TANKS ONLY1.) TOP MOUNT SENSORS: Add the thickness of the top of the tank to each probe length. 2.) FILL TOWER SENSORS: (See sensor instruction manual page 5.) 3.) FOR CYLINDRICAL & IRREGULAR TANKS, CALL MC PRODUCTS (800) 843-6465.
TANK DEPTH / PROBE LENGTHS *Allowances included for 1/4 and full probe bend / TANK DEPTH / PROBE LENGTHS*Allowances included for 1/4 and full probe bend
BARE (Full) / WHITE (3/4) / RED (1/2) / BLACK (1/4) / BARE (Full) / WHITE (3/4) / RED (1/2) / BLACK (1/4)
10" / 5 ² / 3 5/8 ² / 5 3/8 ² / 8 1/8 ² / 35.5" / 7 ¾ ² / 9² / 17 7/8 ² / 27 ¼ ²
10.5" / 5 ² / 3 ¾ ²
² / 5 5/8 ² / 8 ½ ² / 36" / 7 ¾ ² / 9 1/8 ² / 18 1/8 ² / 27 5/8 ²
11" / 5 ² / 3 7/8² / 5 7/8 ² / 8 7/8 ² / 36.5" / 7 ¾ ² / 9 ¼ ² / 18 3/8 ² / 28²
11.5" / 5 ² / 4 ² / 6 1/8 ² / 9 ¼ ² / 37" / 7 ¾ ² / 9 3/8 ² / 18 5/8 ² / 28 3/8 ²
12" / 5 ² / 4 1/8 ² / 6 3/8 ² / 9 5/8 ² / 37.5" / 7 ¾ ² / 9 ½ ² / 18 7/8 ² / 28 ¾ ²
12.5" / 5 ² / 4 ¼ ² / 6 5/8 ² / 10² / 38" / 7 ¾ ² / 9 5/8 ² / 19 1/8 ² / 29 1/8 ²
13" / 5 ² / 3 7/8² / 6 5/8 ² / 10 3/8 ² / 38.5" / 7 ¾ ² / 9 ¾ ² / 19 3/8 ² / 29 ½ ²
13.5" / 5 ² / 4 ½ ² / 7 1/8 ² / 10 ¾ ² / 39" / 7 ¾ ² / 9 7/8 ² / 19 5/8 ² / 29 7/8 ²
14" / 5 ² / 4 1/8 ² / 7 1/8 ² / 11 1/8 ² / 39.5" / 7 ¾ ² / 10² / 19 7/8 ² / 30 ¼ ²
14.5" / 5 ² / 4 ½ ² / 7 3/8 ² / 11 ½ ² / 40" / 7 ¾ ² / 10 1/8 ² / 20 1/8 ² / 30 5/8 ²
15" / 5 ² / 4 ½ ² / 7 5/8 ² / 11 7/8 ² / 40.5" / 7 ¾ ² / 10 ¼ ² / 20 3/8 ² / 31²
15.5" / 5 ² / 4 5/8 ² / 7 7/8 ² / 12 ¼ ² / 41" / 7 ¾ ² / 10 3/8 ² / 20 5/8 ² / 31 3/8 ²
16" / 5 ² / 4 ½ ² / 8 1/8 ² / 12 5/8 ² / 41.5" / 7 ¾ ² / 10 ½ ² / 20 7/8 ² / 31 ¾ ²
16.5" / 5² / 4 ¼ ² / 8 3/8 ² / 13² / 42" / 7 ¾ ² / 10 5/8 ² / 21 1/8 ² / 32 1/8 ²
17" / 5 ² / 4 3/8 ² / 8 5/8 ² / 13 3/8 ² / 42.5" / 7 ¾ ² / 10 ¾ ² / 21 3/8 ² / 32 ½ ²
17.5" / 5 ² / 4 ½ ² / 8 7/8 ² / 13 ¾ ² / 43" / 7 ¾ ² / 10 7/8 ² / 21 5/8 ² / 32 7/8 ²
18" / 5 ² / 4 5/8 ² / 9 1/8 ² / 14 1/8 ² / 43.5" / 7 ¾ ² / 11² / 21 7/8 ² / 33 ¼ ²
18.5" / 5 ² / 4 ¾ ² / 9 3/8 ² / 14 ½ ² / 44" / 7 ¾ ² / 11 1/8 ² / 22 1/8 ² / 33 5/8 ²
19" / 5 ¼ ² / 4 7/8 ² / 9 5/8 ² / 14 7/8 ² / 44.5" / 7 ¾ ² / 11 ¼ ² / 22 3/8 ² / 34²
19.5" / 5 ½ ² / 5² / 9 7/8 ² / 15 ¼ ² / 45" / 7 ¾ ² / 11 3/8 ² / 22 5/8 ² / 34 3/8 ²
20" / 5 ¾ ² / 5 1/8 ² / 10 1/8 ² / 15 5/8 ² / 45.5" / 7 ¾ ² / 11 ½ ² / 22 7/8 ² / 34 ¾ ²
20.5" / 6² / 5 ¼ ² / 10 3/8 ² / 16² / 46" / 7 ¾ ² / 11 5/8 ² / 23 1/8 ² / 35 1/8 ²
21" / 6 ¼ ² / 5 3/8 ² / 10 5/8 ² / 16 3/8 ² / 46.5" / 7 ¾ ² / 11 ¾ ² / 23 3/8 ² / 35 ½ ²
21.5" / 6 ½ ² / 5 ½ ² / 10 7/8 ² / 16 ¾ ² / 47" / 7 ¾ ² / 11 7/8 ² / 23 5/8 ² / 35 7/8 ²
22" / 6 ¾ ² / 5 5/8 ² / 11 1/8 ² / 17 1/8 ² / 47.5" / 7 ¾ ² / 12² / 23 7/8 ² / 36 ¼ ²
22.5" / 7² / 5 ¾ ² / 11 3/8 ² / 17 ½ ² / 48" / 7 ¾ ² / 12 1/8 ² / 24 1/8 ² / 36 5/8 ²
23" / 7 ¼ ² / 5 7/8 ² / 11 5/8 ² / 17 7/8 ² / 48.5" / 7 ¾ ² / 12 ¼ ² / 24 3/8 ² / 37²
23.5" / 7 ½ ² / 6² / 11 7/8 ² / 18 ¼ ² / 49" / 7 ¾ ² / 12 3/8 ² / 24 5/8 ² / 37 3/8 ²
24" / 7 ¾ / 6 1/8 ² / 12 1/8 ² / 18 5/8 ² / 49.5" / 7 ¾ ² / 12 ½ ² / 24 7/8 ² / 37 ¾ ²
24.5" / 7 ¾ ² / 6 ¼ ² / 12 3/8 ² / 19² / 50" / 7 ¾ ² / 12 5/8 ² / 25 1/8 ² / 38 1/8 ²
25" / 7 ¾ ² / 6 3/8 ² / 12 5/8 ² / 19 3/8 ² / 50.5" / 7 ¾ ² / 12 ¾ ² / 25 3/8 ² / 38 ½ ²
25.5” / 7 ¾ ² / 6 ½ ² / 12 7/8 ² / 19 ¾ ² / 51" / 7 ¾ ² / 12 7/8 ² / 25 5/8 ² / 38 7/8 ²
26" / 7 ¾ ² / 6 5/8 ² / 13 1/8 ² / 20 1/8 ² / 51.5" / 8 ¾ ² / 13² / 25 7/8 ² / 39 ¼ ²
26.5" / 7 ¾ ² / 6 ¾ ² / 13 3/8 ² / 20 ½ ² / 52" / 8 ¾ ² / 13 1/8 ² / 26 1/8 ² / 39 5/8 ²
27" / 7 ¾ ² / 6 7/8 ² / 13 5/8 ² / 20 7/8 ² / 52.5" / 8 ¾ ² / 13 ¼ ² / 26 3/8 ² / 40²
27.5" / 7 ¾ ² / 7² / 13 7/8 ² / 21 ¼ ² / 53" / 8 ¾ ² / 13 3/8 ² / 26 5/8 ² / 40 3/8 ²
28" / 7 ¾ ² / 7 1/8 ² / 14 1/8 ² / 21 5/8 ² / 53.5" / 8 ¾ ² / 13 ½ ² / 26 7/8 ² / 40 ¾ ²
28.5" / 7 ¾ ² / 7 ¼ ² / 14 3/8 ² / 22² / 54" / 8 ¾ ² / 13 5/8 ² / 27 1/8 ² / 41 1/8 ²
29" / 7 ¾ ² / 7 3/8 ² / 14 5/8 ² / 22 3/8 ² / 54.5" / 8 ¾ ² / 13 ¾ ² / 27 3/8 ² / 41 ½ ²
29.5" / 7 ¾ ² / 7 ½ ² / 14 7/8 ² / 22 ¾ ² / 55" / 8 ¾ ² / 13 7/8 ² / 27 5/8 ² / 41 7/8 ²
30" / 7 ¾ ² / 7 5/8 ² / 15 1/8 ² / 23 1/8 ² / 55.5" / 8 ¾ ² / 14² / 27 7/8 ² / 42 ¼ ²
30.5" / 7 ¾ ² / 7 ¾ ² / 15 3/8 ² / 23 ½ ² / 56" / 8 ¾ ² / 14 1/8 ² / 28 1/8 ² / 42 5/8 ²
31" / 7 ¾ ² / 7 7/8 ² / 15 5/8 ² / 23 7/8 ² / 56.5" / 8 ¾ ² / 14 ¼ ² / 28 3/8 ² / 43²
31.5" / 7 ¾ ² / 8² / 15 7/8 ² / 24 ¼ ² / 57" / 8 ¾ ² / 14 3/8 ² / 28 5/8 ² / 43 3/8 ²
32" / 7 ¾ ² / 8 1/8 ² / 16 1/8 ² / 24 5/8 ² / ¼ ² / 57.5² / 8 ¾ ² / 14 ½ ² / 28 7/8 ² / 43 ¾ ²
32.5" / 7 ¾ ² / 8 ¼ ² / 16 3/8 ² / 25² / 58" / 8 ¾ ² / 14 5/8 ² / 29 1/8 ² / 44 1/8 ²
33² / 7 ¾ ² / 8 3/8 ² / 16 5/8 ² / 25 3/8 ² / 58.5² / 8 ¾ ² / 14 ¾ ² / 29 3/8 ² / 44 ½ ²
33.5² / 7 ¾ ² / 8 ½ ² / 16 7/8 ² / 25 ¾ ² / 59² / 8 ¾ ² / 14 7/8 ² / 29 5/8 ² / 44 7/8 ²
34² / 7 ¾ ² / 8 5/8 ² / 17 1/8 ² / 26 1/8 ² / 59.5² / 8 ¾ ² / 15 ² / 29 7/8 ² / 45 ¼ ²
34.5² / 7 ¾ ² / 8 ¾ ² / 17 3/8 ² / 26 ½ ² / 60² / 8 ¾ ² / 15 1/8 ² / 30 1/8 ² / 45 5/8 ²
35² / 7 ¾ ² / 8 7/8 ² / 17 5/8 ² / 26 7/8 ²
** TOP & SIDE MOUNT SENSOR INSTALLATION AND DIMENSIONS**
(4-BOLT )
REFER TO PAGE 11 FOR SENSOR DIMENSIONS
SERIES 2000
SERIES 2000
Cylindrical tank probe length worksheet
Read all the field sizing instruction steps thoroughly before cutting the probes.
Print and fill out probe length work sheet on this page.
· Enter the inside diameter of your cylindrical tank , in inches, in the blank titled : “Tank Diameter” for each of four probes.
· If the sensor is being mounted above the top of the tank, enter the distance, in inches, in the blank titled: “Offset” for each of four probes.
· Enter your tank top thickness, in inches, in the blank titled: “Tank top thickness” for each of four probes. Be sure that this measurement was not included in the diameter above.
· After performing the calculations, enter the results on this worksheet. You are now ready to cut the probes. Remember…measure twice and cut once!
· The full and ¼ probes require additional lengths to complete the field sizing operation. These have been accounted for in the below calculations.
· Follow the steps 1 through 12 on page 7 to complete the assemble of the sensor.
Full probe (bare) ¾” probe level
(white pvc jacket)
Tank diameter______x .186 =______Tank diameter ______x .333 = ______
Offset (mounting height Offset (mounting height
above tank-in inches) = ______above tank-in inches) = ______
Tank top thickness = ______Tank top thickness = ______
Constant assembly offset = 6”
______
+ +
______
“cut length” = “cut length” =
½ probe level ¼ probe level
(red pvc jacket) (black pvc jacket)
Tank diameter ______x .500 =______Tank diameter ______x .670 = ______
Offset (mounting height Offset (mounting height
above tank-in inches) = ______above tank-in inches) = ______
Tank top thickness = ______Tank top thickness = ______
Constant assembly offset = ½”
______
+ +
______
“cut length” = “cut length” =
REVISION DATE: 12/8/2005 - 12 - MC PRODUCTS (800) 843-6465