RAKESH KUMAR MISHRA

Email: Mobile-7760810836

Objective:

To work in a professionally competitive environmentwhere my rich cross functional skills are exploited to the best of the organization and in the process to upgrade with the emerging technologies/techniques and recontribute to the organizational development.

Key Result Area:

Production & Planning Operations / Supplychain & General Administration / Man Management / New Product Development

Professional summary:

18years of experience in the field of Machining of Precision components for Automotive & Hydraulic applications Manufacturing of Press tools ,Injection moulds, Jigs & Fixtures for Automotive & General appliances Industries.

Dec’10- Till Date M/S CNC Automotive Manager-Production-( CNC TurnMill Centres , CNC Turning Centres)

Jun’10- Nov’10 M/S Acwa Automatics Manager-Production-( CNC sliding head stock, Single spindle automats)

Jun’08-May’10 M/S Preciturn Pvt. LtdManager-Production-(CNC Turning Centres,VMC, CNC Cyl Grinding & Multispindles)

Aug’05-May’08 M/S Maini Precision Products Pvt. Ltd Asst. Manager- Production – Multispindle automats division

Mar’04-Jun’05 M/S IGI Ltd- CNC Programmer Cum Designer – Tool room

Mar’94-Feb’04 M/S NTTF Industries Ltd- Shift In charge-(Technician) –Tool Room(CNC Milling M/c’s/VMC & CNC EDM)

  • Good Knowledge of 5’S ,7QC Tools,TPS (JIT, KANBAN, KAIZEN) LEAN & TPM.
  • Exposure to ISO/TS 16949 , APQP, PPAP & PFMEA.
  • Hands on experience- Problem Solving-Rootcause analysis, corrective & preventive actions.
  • Hands on exierience-Vendor/Subcontract followup & resolving quality issues.
  • Good Exposure to Development of New Parts- Process planning & Tool planning for CNC Turning, CNC Milling, Multispindles & Conventional Machining.
  • Exposure to Costing & Estimation for New Enquiries
  • Good Knowledge of CNC Machining Setting & Programming –(TurnMill Centres, CNC Sliding Head stocks,Turning Centers-Jobber XL, Galaxy, Hyundai Kia ; VMC–AMS, HMT).
  • Hands on experience in CNC Milling of Core ,cavites of injection mould & punch & dies of Press toolsParts of Jigs & Fixtures (Deckel- FP50CC, 42NC , 3NCB Control system- dialog 11, Mikron-Hiedenhain)
  • Good Knowledge of different types of cutting tools used on CNC Machines
  • Good knowledgeof gauge planning for different operations
  • Handling of Measuring Instruments like Profile projector, Digital Height gauge, Micrometer, Calipers & Bore Gauges
  • Exposure to Highend Measuring Instruments like CMM, Roundness tester,Contourgraph,Roughness tester, Video measuring m/c & Endoscope.
  • Exposure to operations of Multispindle automats – (Wickman,Pittler,Gildmiesters,Tornos).
  • Good Knowledge of operations of Single spindle automats (Traub ; Sliding Heads- Bechler, Tornos).
  • Hands on experience in Designing of Injection moulds (Autocad).
  • Good Knowledge of Moulding of Plastic parts by Injection Moulding .
  • Good Knowledge of Production of sheetmetal parts by Mechanical & Hydraulic Presses.
  • Hands on experience in Manufacture & Inspection of Injection Moulds , Presstools , Diecasting Dies & Jigs and fixtures
  • Exposure to operations of toolroom machines like, Jig boring ,Jig grinding, Surface grinding, Cylindrical Grinding, E.D.M( Electric discharge machining/spark erosion), W.E.D.M (Wire Cutting), Co ordinate drilling, Copy Milling & lathes

Professional Experience in Brief:

CNC Automotive. – PEENYA , BANGALORE Dec 2010 to Till Date

Manager – Production (CNC Sliding Head Stocks-Tornos,Hanwha,Citizen; CNC Turning centres- Galaxy & Hyundai Kia –Fanuc control ; Turnmill centre-Index C65 –Sinumerik 840 D control)

Reporting to Works Manager/Managing Director

CNC Automotive (ISO/TS 16949) is a reputed supplier of Precision automotive parts to

MICO –BOSCH.

Company website :

Responsibilities:

  • Responsible for Production, Quality , Maintenance & Delivery/Despatch
  • Control of Tools & Consumables Cost
  • Development of New parts for Hydraulic & Automotive Applications
  • Setting & Programming of Special CNC Machineslike Index C65-Turnmill centre-Siemens 840D & Hyundia Kia SKT160 LMA-Turnmill centre-Fanuc control
  • Man power utilization ,Capacity planning & Contigency planning.
  • Daily group discussion on previous days production/quality with Supervisors & Inspectors

Achievements:

Reduction of Internal PPM from 11000 ppm to 1500 ppm in 2 months

ACWA AUTOMATICS. – PEENYA 3RD PHASE, BANGALORE June 2010 to Nov 2010.

Manager – Production (CNC Sliding Head Stocks; Single Spindle automats-Traub, Bechler, Tornos, Strom)

Reporting to DGM - Operations

ACWA AUTOMATICS (ISO/TS 16949 – Certified by TUV NORD ) is a reputed supplier of Precision auto turned parts to local customers & export(HUSCO, SCHNIEDER, CSIL, CED,CKB etc..)

Company website :

Responsibilities:

  • Responsible for Production, Quality , Maintenance & Delivery/Despatch

Achievements:

Introduction of Setting trolley for setting changes on Traub m/c’s

PRECITURN PVT. LTD. – DLF INDL. AREA- PHASE 1, FARIDABAD June 2008 to May 2010.

MULLER INDIA LTD.- JV of Preciturn & Muller England Co.

Manager – Production ( CNC Turning Centres, VMC, CNC Cyl Grinding , SPM’s & Multispindles )

Reporting to Managing Director

Preciturn Pvt Ltd (ISO/TS 16949 – Certified by BSI ) is a reputed D.O.L supplier of automotive parts(camshafts, Gear Shift drums & Rotor oil filters) to HERO HONDA MOTORS LTD.

Company website :

Responsibilities:

  • Responsible for Production , planning, Quality, Sub contract, HR & Despatch
  • Followup for daywise production & backlogs.
  • Vendor/Supplier followup for premachined parts.
  • Control of Tools & Consumables Cost
  • Monitoring Operator Efficiency & Multiskilling of Operators
  • Capacity planning & Contigency planning.
  • Daily group discussion on previous days production/quality with Engineers, Supervisors & Inspectors

Achievements:

As a part of team was responsible for the successful setup of Multispindle Automats from installation stage.

Multimanning of CNC Turning Centres & Centralised supply of coolant to shopfloor

MAINI PRECISION PRODUCTS PVT. LTD. – BANGALORE August 2005 to May 2008.

Assistant Manager – Production Multispindle Automats Division

Reporting to DGM Production

Maini Precision Products (ISO / TS 16949 & ISO 14001 Certified Company, DNV certifiedNetherlands) is a leading Manufacturer & Exporter of Automotive, Hydraulic & Power transmission parts to reputed customers like General Motors-USA, Eaton-Mexico, Volvo-Sweden, Renault-France, etc..

Company website :

Responsibilities:

  • Organising & executing Production concerned activities (Shopfloor activities).
  • Monitoring Machine OEE, Operator efficiecnyAnalysis of downtime of Machines.
  • Monitoring & Reduction of Tools & Consumables Cost
  • Man power utilization & Capacity planning of machines.
  • Daily group discussion on previous days production/quality with supervisors & operators.
  • Training of operators & supervisors on 5S, effective communication, quality systems & problem solving techniques.

Achievements:

Introduction of Multimanning on Multispindle Automats

Received Trainers award for conducting training programme for Multispindle operators.

IGI Ltd. – DUBAI March 2004 to June 2005

CNC Programmer cum Designer

Toolroom

Responsibilities:

  • Erection & commissioning of Machines.
  • Designing & Manufacturing of Injection Moulds for Plastic components.
  • Programming of CNC Milling machine. ( Hiedienhain control – make – Mikron )

Achievements:

As a part of team was responsible for the successful setup of new toolroom from initial stage.

NTTF Industries Ltd. , Bangalore. March 1994 to Feb 2004

Shift incharge-(Technician)

CNC Division-Toolroom

Responsibilities:

  • Programming for CNC Milling m/c’s.(Deckel- Dialog 11 & HMT-Hinumerik systems).
  • Ensuring of Quality & meeting Production targets as per schedule.
  • Training of Operators & Trainees.

Achievements:

Received Appreciation letter from NTTFIL Management for early completion of Manufacture of Press tools for FORD Customer

Training Undergone:

  • ISO/TS 16949 Training Program by Nathan & Nathan Consultants-Bangalore
  • Internal Auditor Training by Nathan & Nathan Consultants- Bangalore
  • Teamwork ,Motivation,Positive attitude & Leadership By Learning Curve -Bangalore.
  • TPM at Maini Precision products-Peenya, Bangalore
  • SPC Techniques. at NTTF-Peenya,Bangalore
  • Calibration of Instruments. at NTTF-Peenya,Bangalore

Computer Proficiency:

Windows environment , M.S Word, M.S excel , M.S PowerpointAutocad 2006 , Mastercam, Basics of Unigraphics & Proengineer, ERP

Academic Qualification:

  • Diploma in Mechanical Engineering -1993 S.J.(Govt.) Polytecnic , Bangalore.
  • Post Diploma in Tool Design-2000 GTTC (Govt. Toolroom & Training Centre) , Bangalore.

Personal:

Date of Birth: 21-07-1973

Martial status: Married

Languages Known: English, Hindi & Kannada

Address : No.1275, Near CoconutGarden,

T.Dasarhalli, Bagalore- 560057

Mobile No: 7760810836 / 7259969736

Passport No : G4343560

Pancard No : ARDPM9930D

RAKESH KUMAR MISHRA