Qualification Test Report

Qualification Test Report

Model Number:

REV：A

Document Number： / RP80W-33V全机测试 / DATE
PREPARE BY： / 张庆何 / 2012-9-6
CHECK BY：
APPROVAL BY：

Add: South of 6th Floor, Building #6, North Section,LiuXianDongIndustrial Park, Xili Street, NanShan District, Shenzhen, Guangdong Province, P. R. China.

TEL: (+86-755)- 8296 8513FAX: (+86-755)- 8296 8359

Table of Contents

1.Electrical Characteristics

1.1.Line Regulation Test

1.2.Load Regulation Test

1.3.Efficiency Test

1.4.No-load Power Consumption

1.5.Under Voltage Protection (test no)

1.6.Over Voltage Protection (test no)

1.7.Short Circuit Protection

2.Function Test Waveform

2.1.Hold Up Time

2.2.Turn On Delay

2.3.Overshoot of The Turn-on Situation

2.4.Ripple and Noise

2.5.Importance Components Test Waveform

3.Reliability Test

3.1.Temperature Rise Test

3.2.Humidity Test

3.3.300Vac Input Test

3.4.Continue Switch Test

3.5.Discharge Voltage Test

4. Safety Test

4.1HI-POT (DIELECTRIC WITHSTANDING) TEST

4.2Leakage Current Requirement

4.3Insulation Resistance

4.4Grounding resistance

5. EMI Test

6. THD Test

1.Electrical Characteristics

1.1.Line Regulation Test

Test equipment ：

Item / Instrument / Manufacturer & Type NO
1 / AC source / Chroma Programmable AC Source Model 61603
2 / DC load / ChromaDC Electronic Load 63103A
3 / Power meter / Chroma Digital Power Model 66202

Test condition：

Input：90~264Vac

Output：Full load (2.3A/V)

Ambient temp：25℃

Comments:

At the same loadand the same output channel:Zx.max is the maximum voltage among the measured voltage, and Zx.min is the minimum one among the measured voltage.

Line Regulation=

Test result：----

CV Mode / O/P voltage ( V ) ---Vdc
Load / 2.3A
Vin / 90Vac / 115Vac / 230Vac / 264Vac / Line Regulation / SPEC / PASS/FAIL
Vin 1 / Vin 2 / Vin 3 / Vin 4 / 0 / ±2% / PASS
Vout（V） / 33 / 33 / 33 / 33

1.2.Load Regulation Test

Test equipment ：

item / Instrument / Manufacturer & Type NO
1 / AC source / Chroma Programmable AC Source Model 61603
2 / DC load / ChromaDC Electronic Load 63103A
3 / Power meter / Chroma Digital Power Model 66202

Test condition：

Input：220Vac

Output：No-load to Full load

Ambient temp：25℃

Comments:

At the same input voltage and the same output channel:Zy.max is the maximum current/voltage among the measured current/voltage, and Zy.min is the minimum one among the measured current/voltage.

LoadRegulation=

Test result：NA

1.3.Efficiency Test

Test equipment ：

item / Instrument / Manufacturer & Type NO
1 / AC source / Chroma Programmable AC Source Model 61603
2 / DC load / ChromaDC Electronic Load 63103A
3 / Power meter / Chroma Digital Power Model 66202

Test condition：

Input：90~264Vac

Output：Full Load(2.3A)

Ambient temp：25℃

Test result：----

S/N / Efficiency test
SPEC / %
Ac Input Voltage (V) / 90VAC 60HZ
Percent of Rated Load / 100% / 100% / 100% / 100% / 100% / PASS/FAIL
DC Output Current (A) / 2.437 / 2.425 / 2.419 / 2.409 / 2.405 / PASS
DC Output Voltage (V) / 30 / 32 / 33 / 35 / 36
DC Output Power (W) / 73.11 / 77.6 / 79.827 / 84.315 / 86.58
Ac Input Current (A) / 0.964 / 1.022 / 1.051 / 1.110 / 1.138
Ac Input Power (W) / 85.59 / 90.76 / 93.34 / 98.58 / 101.14
PF / 0.987 / 0.987 / 0.987 / 0.988 / 0.988
Efficiency(%) / 85.41 / 85.50 / 85.52 / 85.52 / 85.60
S/N / Efficiency test
SPEC / %
Ac Input Voltage (V) / 115VAC 60HZ
Percent of Rated Load / 100% / 100% / 100% / 100% / 100% / PASS/FAIL
DC Output Current (A) / 2.429 / 2.413 / 2.409 / 2.399 / 2.394 / PASS
DC Output Voltage (V) / 30 / 32 / 33 / 35 / 36
DC Output Power (W) / 72.87 / 77.216 / 79.497 / 83.965 / 86.184
Ac Input Current (A) / 0.736 / 0.780 / 0.802 / 0.846 / 0.867
Ac Input Power (W) / 83.49 / 88.52 / 91.02 / 96.02 / 98.45
PF / 0.986 / 0.986 / 0.986 / 0.987 / 0.987
Efficiency(%) / 87.27 / 87.23 / 87.34 / 87.44 / 87.54
S/N / Efficiency test
SPEC / %
Ac Input Voltage (V) / 220VAC 50HZ
Percent of Rated Load / 100% / 100% / 100% / 100% / 100% / PASS/FAIL
DC Output Current (A) / 2.428 / 2.415 / 2.410 / 2.399 / 2.395 / PASS
DC Output Voltage (V) / 30 / 32 / 33 / 35 / 36
DC Output Power (W) / 72.84 / 77.28 / 79.53 / 83.965 / 86.22
Ac Input Current (A) / 0.375 / 0.396 / 0.407 / 0.429 / 0.440
Ac Input Power (W) / 81.37 / 86.22 / 88.65 / 93.44 / 95.77
PF / 0.985 / 0.986 / 0.987 / 0.987 / 0.987
Efficiency(%) / 89.51 / 89.63 / 89.71 / 89.85 / 90.02
S/N / Efficiency test
SPEC / %
Ac Input Voltage (V) / 264VAC 50HZ
Percent of Rated Load / 100% / 100% / 100% / 100% / 100% / PASS/FAIL
DC Output Current (A) / 2.427 / 2.415 / 2.408 / 2.397 / 2.392 / PASS
DC Output Voltage (V) / 30 / 32 / 33 / 35 / 36
DC Output Power (W) / 72.81 / 77.28 / 79.464 / 83.895 / 86.112
Ac Input Current (A) / 0.322 / 0.338 / 0.346 / 0.363 / 0.371
Ac Input Power (W) / 81.26 / 86.06 / 88.43 / 93.15 / 95.46
PF / 0.953 / 0.961 / 0.964 / 0.969 / 0.971
Efficiency(%) / 89.60 / 89.79 / 89.86 / 90.06 / 90.20

1.4.No-load Power Consumption

Test equipment：

item / Instrument / Manufacturer & Type NO
1 / AC source / Chroma Programmable AC Source Model 61603
2 / DC load / ChromaDC Electronic Load 63103A
3 / Power meter / Chroma Digital Power Model 66202

Test condition：

Input：90~264Vac

Output：No-load

Ambient temp：25℃

Test criteria：

The power consumption of AC input can not be over 5W in universal range(90Vac~264Vac).

Test result：----

Standby Power Consumption (w)
Input Voltage / 90VAC / 115VAC / 220VAC / 264VAC / SPEC
Input Power / 1.2 / 1.2 / 1.4 / 1.7 / -W
PASS/FAIL / PASS / PASS / PASS / PASS

1.5.Under VoltageProtection (test no)

Test equipment：

NO / Instrument / Manufacturer & Type NO
1 / AC source / Chroma Programmable AC Source Model 61603
2 / DC load / ChromaDC Electronic Load 63103A
3 / Power meter / Chroma Digital Power Model 66202

Test condition：

Input：90~264Vac

Ambient temp：25℃

Load Condition：Full Load

Test criteria：

The Under Voltage Protection shall be enabled when the input voltage reaches the set point(<80V) of

UVP.The power supplycan’t normal work.

Test Results:PASS

1.6.Over VoltageProtection (test no)

Test equipment：

NO / Instrument / Manufacturer & Type NO
1 / AC source / Chroma Programmable AC Source Model 61603
2 / DC load / ChromaDC Electronic Load 63103A
3 / Power meter / Chroma Digital Power Model 66202

Test condition：

Input：90~264Vac

Ambient temp：25℃

Load Condition：10 % of Rated Load

Test criteria：

The Over Voltage Protection shall be enabled when the output voltage reaches the set point of OVP.

The power supply shall remain off until input power is recycled.

Test Results:

Input Voltage / 90 Vac / 110 Vac / 220 Vac / 264 Vac
PASS/FAIL / PASS / PASS / PASS / PASS
O/P Recovery? / YES / YES / YES / YES

1.7.Short CircuitProtection

Test equipment：

item / Instrument / Manufacturer & Type NO
1 / AC source / Chroma Programmable AC Source Model 61603
2 / DC load / ChromaDC Electronic Load 63103A
3 / Power meter / Chroma Digital Power Model 66202

Test condition：

Input：90~264Vac

Output：Full load (2.3A)

Ambient temp：25℃

Test criteria：

The output voltages shall be recovered with no overshoot after the short circuit condition is removed.

Test result：----

Vin / 90VAC / 115VAC / 220VAC / 264VAC / SPEC
Short circuit / No / damage / No / damage / No damage
PASS/FAIL / PASS / PASS / PASS / PASS

2.Function Test Waveform

2.1.Hold Up Time

Test equipment：

NO / Instrument / Manufacturer & Type NO
1 / AC source / Chroma Programmable AC Source Model 61603
2 / DC load / ChromaDC Electronic Load 63103A
3 / Oscilloscope / Tektronix DPO 3014 Digital Phosphor Oscilloscope

Test condition：

Input：90~264Vac

Output：Full load (2.3A)

Ambient temp：25℃

Test criteria：The hold up time is defined between AC turn off to DC down to level of regulation

limited. (Nominal AC input voltage and full load： t ≤20ms)

Test data：----

Hold Up Time
Vin / 90Vac / 115Vac / 220Vac / 264Vac / SPEC
Time (ms) / 17.067 / 39.773 / 43.507 / 46.173 / t ≤20ms
PASS/FAIL / PASS / PASS / PASS / PASS

Test waveform：

90VAC 60Hz input / 115VAC 60Hz input
220VAC 50Hz input / 264VAC 50Hz input

2.2.Turn On Delay

Test equipment：

NO / Instrument / Manufacturer & Type NO
1 / AC source / Chroma Programmable AC Source Model 61603
2 / DC load / ChromaDC Electronic Load 63103A
3 / Oscilloscope / Tektronix DPO 3014 Digital Phosphor Oscilloscope

Test condition：

Input：90~264Vac

Output：Full load (2.3A)

Ambient temp：25℃

Test criteria：

1s maximum after the AC is externally applied to the time when all output have reach 90%

of the regulation limits.

Test result：----

Turn on delay time
Vin / 90Vac / 115Vac / 220Vac / 264Vac / SPEC
Time(ms) / 3190 / 1268 / 565.8 / 459.7 / t ≤1s (220Vac)
t ≤2s (110Vac)
PASS/FAIL / FAIL / PASS / PASS / PASS

Test waveform：

90VAC 60Hz input / 115VAC 60Hz input
220VAC 50Hz input / 264VAC 50Hz input

2.3.Overshoot of The Turn-on Situation

Test equipment：

NO / Instrument / Manufacturer & Type NO
1 / AC source / Chroma Programmable AC Source Model 61603
2 / DC load / ChromaDC Electronic Load 63103A
3 / Oscilloscope / Tektronix DPO 3014 Digital Phosphor Oscilloscope

Test condition：

Input：90~264Vac

Output：Full load (2.3A)

Ambient temp：25℃

Test criteria：

Overshoot: +5% maximum of the rated output DC voltage.

Above condition is applicable when the unit is not operating in the load share mode.

Test result：----

Rise time & overshoot voltage
Vin / 90Vac / 115Vac / 220Vac / 264Vac / SPEC
Overshoot / 0 / 0 / 0 / 0 / < 5%
PASS/FAIL / PASS / PASS / PASS / PASS

Test waveform：

Input：90VAC 60Hz / Input：115VAC 60Hz
Input：220VAC 50Hz / Input：264VAC 50Hz

2.4.Ripple and Noise

Test equipment：

NO / Instrument / Manufacturer & Type NO
1 / AC source / Chroma Programmable AC Source Model 61603
2 / DC load / ChromaDC Electronic Load 63103A
3 / Oscilloscope / Tektronix DPO 3014 Digital Phosphor Oscilloscope

Test condition：

Input：90~264Vac

Output：Full load (2.3A)

Ambient temp：25℃

Test criteria：

Attach electrolytic capacitor (10uF) and ceramic capacitor (0.1uF) to the end of output connector with parallel. The oscilloscope bandwidth should be 20MHz. Ripple voltage and noise are measured at the pins of the mating connector. Measure data shall be within the specified limits.( Vnoise≤2%Vout)

Test result：----

Ripple And Noise
Vin / 90Vac / 115Vac / 220Vac / 264Vac / SPEC
Vrip / 42 / 50 / 64 / 40 / mVp-p
Vnoise / 152 / 122 / 88 / 100 / mVp-p
PASS/FAIL / PASS / PASS / PASS / PASS / PASS

Test waveform：

Noise Input： 90VAC 60Hz / Noise Input： 115VAC 60Hz
Noise Input： 220VAC 50Hz / Noise Input： 264VAC 50Hz

2.5.Importance ComponentsTest Waveform

Test equipment：

NO / Instrument / Manufacturer & type NO
1 / AC source / Chroma Programmable AC Source Model 61603
2 / DC load / ChromaDC Electronic Load 63103A
3 / Oscilloscope / Tektronix DPO 3014 Digital Phosphor Oscilloscope

Test condition：

Input：220Vac 50Hz

Output：Full load (2.3A)

Ambient temp：25℃

Test criteria：

Components should not exceed their maximum rating during above condition.

功能 / 型号 / 规格 / 降额（10%） / 实测 / 结果判定
PFC MOS / 13NM50 / Vds=500V / 450 / 440V（峰值） / PASS
410V（平均值） / PASS
Vgs=±30V / ±27 / 14.6V(峰值) / PASS
14.1V（平均值） / PASS
Ids=13A / 11.7 / 1.82A(峰值) / PASS
780mA(平均值) / PASS
瞬间冲击电流 / 3倍 / 3.16A(峰值) / PASS
短路保护3 / 11.7 / 1.78A（峰值） / PASS
PWM MOS / 8N80 / Vds=800V / 720 / 695V（峰值） / PASS
545V（平均值） / PASS
Vgs=±30V / ±27 / 14.2V(峰值) / PASS
13.6V（平均值） / PASS
Ids=8A / 7.2 / 1.84(峰值) / PASS
1.52（平均值） / PASS
瞬间冲击电流 / 3倍 / 2.4(峰值) / PASS
短路保护 / 7.2 / 6.5A / PASS
高压电容纹波电流 / KXJ 450V 47UF / RMS=500mA / 450mA / 383mA / PASS

Test waveform：Please check attachment for detail .

RP80W-33V Importance Components Test Waveform.xls

3.Reliability Test

3.1.Temperature Rise Test

Test equipment：

NO / Instrument / Manufacturer & type NO
1 / DC load / DC Electronic Load HK3312
2 / DC load / ARRAY DC Electronic Load 3711A
3 / Temperature chamber / TOSTAR Constant temp & humidity chamber
4 / Hybrid recorder / Agilent 34970A

Tests Conditions：

Input：220Vac 50Hz

Output：Full load (2.3A)

Ambient temp：25℃

Test criteria：

Thermal couple test on the hottest points. The de-rating should not exceed 80% of the component specification. the estimation of the power devices is done at maximum ambient temperature, full load, min and max. AC line.

Test result：

Input Voltage / Onput Voltage / Ambient temp / Test result
110Vac / 80W / 50℃ / PASS
220Vac / 80W / 55℃ / PASS

Please check attachment for detail .

RP80W-33V在不同输入电压和不同环温下温升报告 2012.09.6.xls

3.2.Humidity Test

Test equipment：

NO / Instrument / Manufacturer & type NO
1 / DC load / DC Electronic Load HK3312
2 / DC load / ARRAY DC Electronic Load 3711A
3 / Humidity chamber / TOSTAR Constant temp & humidity chamber
4 / Hybrid recorder / Agilent 34970A

Tests Conditions：

Input：220Vac 50Hz

Output：Full load (2.3A)

Ambient Temp：65℃

Ambient Humidity ：95%

Test criteria：

Power supply should work normally in the high temperature and the high humidity ambient.

Test result：NA

3.3.300Vac InputTest

Test equipment：

NO / Instrument / Manufacturer & type NO
1 / AC source / Chroma Programmable AC Source Model 61603
2 / DC load / ChromaDC Electronic Load 63103A

Test Conditions：

Input：300Vac 50Hz

Output：Full load (2.3A)

Ambient temp：25℃

Test criteria：

Power supply should work normally when input 300Va and continue10s for 50times

Test result：PASS

3.4.ContinueSwitchTest

Test equipment：

NO / Instrument / Manufacturer & type NO
1 / Timer Relay / QIANJI RELAY DH48S-S
2 / Arithmometer

Test Conditions：

Input：220Vac/50Hzor 110Vac/60Hz

Output：Full load (2.3A) / No load

Ambient temp：25℃

Test criteria：

LED lighting product should work well after5000 times normallyturn on and off test at full load,1s turn on and 1s off; It also should work well after 1000 times normallyturn on and off test at no load,1s turn on and 1s off.

Test result：

Input Voltage / Content / Output / Times / PASS/FAIL
220Vac / 1s turn on and 1s off / Full load / 10000 / PASS
No load / 1000 / PASS
110Vac / 1s turn on and 1s off / Full load / 1000 / PASS
No load / 1000 / PASS

3.5.DischargeVoltageTest

Test equipment：

NO / Instrument / Manufacturer & type NO
1 / AC source / Chroma Programmable AC Source Model 61603
2 / Multimeter / Fluke 15B

Test Conditions：

Input：220Vac/50Hzor 110Vac/60Hz

Output：Full load (2.3A)

Ambient temp：25℃

Test criteria：

The power supply need to be tested discharge voltage if all of the capacitance are more than 0.5uF.After disconnection the AC Source 1 minuter,the input votage of the unit is no morn than 50 volts.

Test result：

Input Voltage / Testing / Input Voltage / PASS/FAIL
220Vac / Disconnection the AC Source 1 min / 0.002V / PASS
110Vac / Disconnection the AC Source 1 min / 0.003V / PASS

4. Safety Test

4.1HI-POT (DIELECTRIC WITHSTANDING) TEST

Test equipment：

NO / Instrument / Manufacturer & type NO
1 / Tester / CS5052 Withstanding Voltage Tester

Test criteria：

The unit must pass the Hi-Pot safety requirement. No damage and no spark.

Test result： ___

Test condition / Test Result (Pass / Fail)
L-N to Secondary At 3750Vac, 10mA, 1 Minute / PASS
L-N to Cover At 1875Vac, 10mA, 1 Minute / NA
Secondary to Cover At 500Vac, 10mA, 1 Minute / NA

4.2Leakage Current Requirement

Test equipment：

NO / Instrument / Manufacturer & type NO
1 / Tester / CS2675AX Leakage Current Tester

Test condition：

Input：220Vac 50Hz

Output：Full load (---A)

Ambient temp：25℃

Test criteria：The leakage current must be lower than 1.0mA. The unit is set at full load and the input voltage is at nominal linevalues

Test result ：___

Test condition / Reading data / PASS/FAIL / Specification
L-G / 0.91 mA / PASS / <1.0 mA
N-G / 0.92 mA / PASS

4.3Insulation Resistance

Test equipment：

NO / Instrument / Manufacturer & type NO
1 / Tester / CS2676C-1 Programmable Insulation Resistance Tester

Test Criteria：Insulation resistance shall be more than 4MΩat 500V dc live ,neutral line and secondary.

Test result：___

Test condition / Test Result (PASS / FAIL)
500Vdc / PASS

4.4Grounding resistance

Test equipment：

NO / Instrument / Manufacturer & type NO
1 / Tester / CS5800 Grounding Resistance Tester

Test Criteria：Grounding resistance shall be less than 0.5Ωat 25A.

Test result：___

Test condition / Test Result (PASS / FAIL)
25A / NA

5. EMITest

Test equipment：

NO / Instrument / Manufacturer & type NO
1 / Analyzer / R3261C Spectrum Analyzer
2 / Separator / ANS-1600 Noise Separator

Test criteria：

The detected peaks must lower the limited line.

Test result： ___

Test condition / Test Result (Pass / Fail)
9KHz—150KHz / NA
150KHz—30MHz / NA

6. THDTest

Test equipment：

NO / Instrument / Manufacturer & Type NO
1 / AC source / Chroma Programmable AC Source Model 61603
2 / DC load / ChromaDC Electronic Load 63103A
3 / Power meter / Chroma Digital Power Model 66202

Tests Conditions：

Input：220Vac 50Hz

Output：Full load (2.3A)

Ambient temp：25℃

Test criteria：

The harmonic distortion should not over the limit during the tests.

Test Requirement:

Harmonic times
n / 基波频率下输入电流百分数表示的
最大允许谐波电流/% / PASS/FAIL
1 / -
3 / 29.607 / PASS
5 / 10 / PASS
7 / 7 / PASS
9 / 5 / PASS
11 / 3 / PASS
13 / 3 / PASS
11≤n≤39
(only odd harmonic) / 3
Totall / 15 / 8.7070%
Remark:：X is Power Factor of the circuit.

Please check attachment for detail .

RP80W-33V Current Harmonic Test Report.xls

1

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