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APPENDIX C – DATA SHEETs
PROGRESSING CAVITY PUMP UNITS
PROJECT TITLE (P) / DOCUMENT REFERENCE (P)PROJECT REFERENCE NUMBER (P) / REVISION (P)
PROJECT LOCATION (P) / DATE (P)
PUMP UNIT SUPPLIER (P/S) / REFERENCE DRAWINGS INCLUDED (Y/N) (P)
TAG NO./ASSET CODE (P)
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* - Indicates default requirement
2.0 GENERAL
2.1 General
1 / Number of Identical Pump Units Required (P)2 / Pump Unit Application() (P)
Sludge pumping
Sewage pumping
Chemical dosing
Other (specify)
3.0 OPERATING ENVIRONMENT AND SITE DETAILS
1 / Operating Environment (P)Site Location ()
Inland
Coastal
Pump Unit Location ()
Inside
Outside
Other (specify)
Hazardous Areas (P)
Hazard (dust or gas)
Dust zone (20, 21 or 22)
Gas zone (1 or 2)
Gas group
Temperature class
EMC Environment ()
1st environment – C1
1st environment – C2
2nd environment – C3
2 / Ambient Air Temp/RH (10°C-40°C/< 95%*) (P)
3 / Special Environmental Hazards (P)
4 / References For Further Information (P)
4.0 TYPE AND PROPERTIES OF THE PUMPED MEDIUM
1 / Sludge Pumping Applications (P)Type of Sludge (Primary, RAS, etc.)
Sludge Properties (If Known)
Dry solids content (wt %)
(min/design/max)
Rag content (high/low)
Abrasive solids content (high/medium/low)
pH
Chloride content (ppm) / Avg / Max
Temperature (inlet) (°C) / Min / Max
Vapour pressure (bar abs)
Kinematic viscosity (cSt)
Density (kg/m3)
Newtonian/non/Newtonian
Polythickened (%)
1 / Sewage Pumping Applications (P)
Type of Sewage (Raw, Screened, etc.)
Sewage Properties (If Known)
Solids content (wt %)
Rag content (high/low)
Abrasive solids content (high/medium/low)
pH
Chloride content (ppm) / Avg / Max
Temperature (inlet) (°C) / Min / Max
1 / Chemical Dosing Applications (P)
Dosing Chemical (P)
Dosing Chemical Properties (P)
5.0 PERFORMANCE SPECIFICATION
5.1 General
1 / Mode of Operation () (P)Solo
Parallel
Series
1 / Type of Drive () (P)
Fixed speed
Variable speed
2 / Service Life (years) (P)
3 / Utilisation (%) (P)
5.2 Hydraulic Performance, Overall Efficiency Operating Speed(s) and Solids Handling Capacity (All Pressures are Relative to the Baseplate)
1 / Hydraulic Performance (P/S)Flow (specify l/s or m3/hr) (P)
Maximum required
Minimum required
At the GP
Inlet Pressure (bar) (P)
Maximum available
Minimum available
At the GP
Outlet Pressure (bar) (P)
Maximum required
Minimum required
At the GP
Differential Pressure (bar) (P/S)
At the GP
Overall Efficiency (%) (S)
At the minimum flow
At the maximum flow
At the GP
NPIP Available (bar) (P)
At the GP
At the maximum flow
NPIP Required (bar) (S)
At the GP
At the maximum flow
Operating Speed (rpm) (S)
At the minimum flow
At the maximum flow
At the GP
2 / Maximum Speed of Pump Rotor (rpm) (P)
2 / Maximum Pressure per Pump Stage (bar) (P)
3 / Diameter of Solid Sphere able to be Passed by the Pump (10 mm*) (P)
5.3 Noise and Vibration
5.3.1 Noise
1 / Maximum Noise Levels at the GP (dB (A) at 1 m)(<80*)2 / Noise Levels at the GP (dB (A) at 1 m) (S)
Expected (S)
3 / Source of Data (S)
5.3.2 Vibration
1 / Vibration Requirements (P)5.4 Life Cycle Costs (LCC)
5.4.1 General
1 / LCC Assessment Required (Y/N) (P)5.4.2 Motor Power Input
1 / Motor Power Input at the GP (kW) (S)5.4.3 Service Lives and Costs of Components
1 / Expected Service Lives of ComponentsComponent (P) / Life (x 103 hrs*) (S)
3 / Costs of Components (£)/Time Required to Replace Components (hrs) (S)
Component / £ / Hrs
* - Number of hours operation at the GP
5.4.4 Maintenance Requirements/Costs
2 / Stator and Rotor to be Maintainable without Disturbing Inlet and Outlet Pipework (Y/N) (P)6.0 DESIGN SPECIFICATION
6.1 General
6.1.1 General
2 / Pump Unit Designation// Model Number (S)3 / Number of Stages (P/S)
5 / Type of Construction () (P)
Block type (close coupled)*
Long coupled (i.e. including a separate bearing housing)
6 / Solids Handling System
Required (Y/N) (P)
Type of System() (P/S)
Wide throat
Feed auger
Oversize diameter auger
Bridge breaker
Other (specify)
Type of Feed Auger() (P/S)
Coupling rod with flights
Shaftless spiral
Liner Material (Shaftless Spiral) (S)
b) / Hopper Inlet Connection Required (Y/N) (P)
7 / Rotor/Stator Geometry() (P/S)
1 in 2 (standard pitch)
1 in 2 (long pitch)
2 in 3 (standard pitch)
2 in 3 (long pitch)
6.1.2 Weights and Lifting Arrangements
1 / Weights (kg) (S)Complete pump unit
Heaviest erection lift
Heaviest maintenance lift
6.1.4 External Corrosion Protection
1 / Coating Requirements (P)Pump external surfaces(Suppliers standard paint finish*)
Support structure (WIMES 4.01*)
6.1.8 O & M Manuals
1 / Type () (P)Supplier’s standard
Purchaser’s standard
(specify reference)
6.2 Mounting Arrangements
6.2.1 General
1 / Orientation () (P/S)Horizontal
Vertical
Inclined (° from horiz.)
1 / Configuration () (P/S)
Inlet on gland/seal
Outlet on gland/seal
6.2.2 Support Structure
3 / Material (S)6.3 Pump Casing
2 / Casing Material (P/S)3 / Process Connection Details (P/S)
Inlet Connection
Type of connection
Nominal bore (mm)
Flange type (PN 16*)
Outlet Connection
Type of connection
Nominal bore (mm)
Flange type (PN 16*)
4 / Auxiliary Connections() (P/S) / (Y/N) / Size
Inlet/outlet pressure gauges
Venting pipework
Drain pipework
Seal flushing pipework
Other (specify)
6 / Access Ports in Inlet Branch Required (Y/N) (P)
* - Minimum allowable flange rating
6.4 Stator
1 / Stator Material (P/S)6.5 Rotor and Drive Components
1 / Rotor Material (P/S)3 / Direction of Rotation (viewed from drive end) (S)
4 / Rotor Drive Arrangement() (P/S)
a) / Two piece coupling rod with universal joints
b) / Single piece coupling rod with universal joints
c) / Flexible shaft
6.6 Shaft Seal
6.6.1 General
1 / Seal Details () (P/S)Mechanical
Packed gland
Manufacturer
Designation
2 / Seal Flushing/Venting Required (Y/N) (S)
2 / Method of Seal Flushing/Venting (S)
2 / Seal Flushing/Venting Requirements (S)
Type of fluid required
Supply Pressure (bar)
Flow rate (l/s)
6.6.2 Mechanical Seal (Where Required/Provided)
1 / Seal Type() (P/S)Component
Cartridge
2 / Seal Component Materials (P/S)
Seal cover plate
Throttle bush
Rotating ring
Stationary ring
Secondary seals
Spring
Other (specify)
6.6.3 Packed Gland Seal (Where Required/Provided)
1 / Seal Component Materials (P/S)Gland follower
Packing
Lantern ring
6.7 Intermediate Drive Shaft and Separate Bearing Housing (Long Coupled Pump Units) (Where Required)
6.7.2 Bearings
1 / Bearing Details (S)Manufacturer
Designation
2 / Minimum L10h Bearing Life
(50,000 hrs*) (P)
2 / Actual L10h Life (S)
6.7.3 Lubrication
2 / Method of Bearing Lubrication () (S)Sealed-for-life bearings provided
Re-lubricating facilities provided
2 / Lubricant Type/Grade (S)
6.8 Drive System
6.8.1 General
1 / Type of Drive System () (P/S)Fixed speed motor
Fixed speed geared motor
Variable speed motor
Variable speed geared motor (inverter driven)r
Variable speed geared motor (adjusting pulley)
Variable speed geared motor (friction wheel)
2 / Method of Power Transmission () (P/S)
Close coupled
Flexible coupling
Belt drive
6.8.3 Gearbox
6 / IEC Input Design Required (Y/N) (P)6.8.4 Coupling (Where Required/Provided for Long Coupled Units)
1 / Coupling Details (P/S)6.8.5Belt Drive (Where Required/Provided for Long Coupled Units)
1 / Speed reduction ratio (S)2 / Belt Details (P/S)
6.9 Information Plate
1 / Additional Information Required (P)2 / Duplicate Information Plate Required (Y/N) (P)
6.10 Condition Monitoring & Protection
6.10.1 Condition Monitoring
1 / Condition Monitoring Sensors Required () (P)Stator temperature
Bearing vibration
Other (specify)
6.10.2 Protection
6.10.2.1 Over-Pressure Protection
2 / Estimated Maximum Instantaneous Closed Valve Discharge Pressure (bar) (S)ISSUE 5AUGUST 2016
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7.0 TESTS
7.1 Test Regime (Clause 1)
Type of Test (P) / Test Location (P) / Witnessing Requirements (P) / Test Standard (P/S) / Acceptance Levels & Tolerances (P)Works / Site / (Y/N) / Notice (Days)
Hydrostatic
Acceptance
(Q, H, Power, Effy)
NPIP
Noise
Vibration / mm/s
Other (specify)
NOTES:
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APPENDIX D – SUPPLIER’S SUPPLEMENTARY DATA SHEET INFORMATION
Clause / Supplementary InformationISSUE 5AUGUST 2016