ANTAMPOWERTILLERCODEApprovalanddate
ReportontestinaccordancewithANTAMtestCodefortestingofpowertiller
Make/modelofpowertiller
Manufacturer
Testingstationreportnumber
Date
2
Tableofcontent
Sr.No. / Nameoftest / Page1 / Specification
2 / Engineperformance test
3 / Rotary shaft performance test
4 / Vibration measurement test
5 / Drawbarperformance test
6 / Turningability measurement
7 / Parkingbraketest
8 / Noisemeasurementsatoperator’searlevel
9 / Waterproof test
10 / Repair and adjustment
11 / Remarks
PowerTillermanufacturer’sname:
Address:
LocationofPowerTillerassembly:
Submittedfortestby:
Selectedfortestby:
Placeofrunning-in:
Durationofrunning-in(hours):
Locationoftest:
ANTAMCodeVersion:
SignatureoftestengineerSignatureofHead of Testing Station
Address:Address:
Date:
Official seal/stamp of the testing station
1 SPECIFICATIONS
1.1 PowerTiller
Type:
Make:
Model:
Serialnumber:
Yearofmanufacture:
1.2 Engine
Type:
Make:
Model:
Serialnumber:
Engineratedspeed(recommendedby:manufacturer), rpm
Poweratratedspeed,kW:
1.3 CylinderandCylinderHead
Configuration(vertical/horizontal) / Bore/stroke,(mm) / Capacity(cc) / Compressionratio / Typeofcombustionchamber
1.4 FuelSystem
Capacityoffueltank,(l) / Typeoffuelfilter / InjectorType / Manufacturer’sproduction pressure setting(kPa) / Injectiontiming
1.5 Governor
Type / Governedrangeofenginespeed,rpm / Ratedenginespeed,rpm1.6 AirCleaner
Type / Locationofairintake(incaseofnopre-cleaner) / Oilsumpcapacity,l1.7 Exhaust
Typeofsilencer:Location:
1.8 Lubrication
–Type of lubricant oil:
-Oilsumpcapacity,l:
1.9 CoolingSystem
Type / Detailsofpumpandfan,ifavailable / Coolantcapacity,l1.10 ElectricalSystem
Voltage, V / Generator / Outputpower,kW / Detailsofheadlights(number,Watt)1.11 PowerTransmissionSystem
Typeofgearbox / Oilcapacity,l / Typeofmainclutch / TypeofsteeringclutchGearNumber / Nominaltravelspeedatratedengine……rpm,km/h
Forward / L1
L2
L3
H1
H2
H3
Reverse / L1
H1
1.12 RotaryShaft
Location / Numberofsplines / Speed,rpm / Diameterofshaft,mm / Heightaboveground,mmDirectionofrotation(viewedfromdrivingend) / Rotaryshaftspeedatratedenginespeed,rpm / TypeofPowertransmissionsystem / Number/type/Arrangementforfittingoftinesontheshaft
1.13 MainPulley
Typeandnumberofbelts / Diameterofpulley,mm / Location / Reductionratio(fromenginetoclutch) / Rotationalspeedatratedenginespeed,rpm1.14 Hitch
Type / Location / Heightabovegroundlevel,mmMaximum / Minimum
1.15 ParkingBrake
Type:
Methodofoperation:
1.16 Wheels
Types / Make / Number / Size/Plyrating / Recommended inflationpressure, kPa / Trackwidth,mm:Methodofchangingtrackwidthfieldwork / transport
Steel/cagewheel:
Type / Size / Mass,(kg) / Trackwidth,(mm)Diameter(mm) / Width(mm)
1.17 Operator’sSeat
Type:
Typeofsuspension:
Rangeofadjustment(ifany),mm:
1.18 BallastMass
Optionalballast / Water(Kg) / CastIronWeightonWheel(Kg)1.19 MassofPowerTiller(withoutdriverbutwith alllubricants,fuelandcoolantfull)
Total / Ballast / Unballast1.20 OverallDimensions
Conditions / Length*(mm) / Width*(mm) / Height*(mm) / GroundClearance(mm)Withoutballast
*Measuretheoutermostpoints
1.21 FuelandLubricantsusedfortest
Fuel / Type / Densityat15°CLubricants / Engine / Transmission
Type / Grade / Type / Grade
2ENGINEPERFORMANCE TEST
Dateandplaceoftest:
Typeofdynamometerused:
Power(kW) / CrankShaftTorque(Nm) / EngineSpeed(rpm) / FuelConsumption / SpecificEnergy(kWh/1) / Temperature,0C / AtmosphericConditionsHourly(kg/h) / Specific(g/kWh) / Fuel / Engineoil / IntakeAir / Coolant / Airexhaust / Temp(0C) / RH(%) / Pressure(kPa)
PowerAtRatedEnginespeed
VaryingLoadTest
a) Torquecorrespondingtomaximumpoweratratedenginespeed
b) 85% torqueobtained in(a)
c) 75%torqueobtainedin(b)
d) 50% torqueobtained in(b)
e) 25% torqueobtainedin (b)
f)Unloaded
Fivehourengineratingtest
90%loadcorrespondingtomaximumpower
Loadcorrespondingtomaximumpower.
3 ROTARY SHAFT TEST
Dateandplaceoftest:
Typeofdynamometerused:
Tests / Rotary Shaft PowerkW / Rotary Shaft Torque
Nm / Engine Speed
rpm / Fuel Consumption / Specific Energy
kWh/l / Temperature
oC / Pressurre
kPa / Atmospheric Conditions / Rotary Shaft Oil Temp
oC
Hourly
kg/h / Specific
g/kWh / Fuel / Engine Oil / Exhaust / Intake Air / Coolant / Intake Air / Exhaust Gas / Lub Oil / Temp
oC / Relative Humidity
% / Pressure
kPa
1 / 2 / 3 / 4 / 5 / 6 / 7 / 8 / 9 / 10 / 11 / 12 / 13 / 14 / 15 / 16 / 17 / 18 / 19
Varying engine speed at full load
i)
ii)
iii)
etc
Five hours test at rated power of rotary shaft a)At load corresponding to 90% of maximum power (4 hours):
i)
ii)
iii)
etc
b) At load corresponding to maximum power
i)
ii)
iii)
etc
4 VIBRATION TEST
F-1 Date of test F-2 Type of instrument
F-3 Location of test
TYPE of POWER TILLER (tilling or pull)
S.No. / Measuring points / Vibration (Hz)Acceleration
(m/s2)
(1) / (2) / (3)
HD / VD
1 / Steering handle / Left arm grip
Right arm grip
2 / Operator’s seat (without operator)
3 / At main frame where engine mounted
* HD: horizontal direction
VD: vertical direction
5 DRAWBARPERFORMANCETEST
Typeoftrack:
Heightofdrawbarpointaboveground:
MaximumPowertest(powertillerun-blasted)
Gear Number / TravelSpeed(km/h) / DrawbarPull(kN) / DrawbarPower(kW) / WheelSlip(%) / EngineSpeed(rpm) / FuelConsumption / Specificenergy (kWh/l) / AtmosphericConditions(kg/h) / (g/kWh) / Temperature(0C) / Pressure(kPa) / RH(%)
6 TURNINGABILITY
Description / MinimumTurningDiameter(mm) / MinimumTurningSpace(mm)RHS / LHS / RHS / LHS
Trackwidth----- (mm)withsteeringclutch
7 PARKINGBRAKETEST
Observation / FacingupSlope / FacingDownSlopeParkingdevicecontrolforce(N)
Whetherrollingofbrakingwheelsnoticed / Yes/No / Yes/No
Efficacyofbrakes / Yes/No / Yes/No
8 NOISEMEASUREMENTATOPERATOR’SEARLEVEL
BriefDescriptionoftheSilencingSystem:BackgroundNoiseLevel,dB(A):
SoundLevelMeter
Type / Make / ModelAtmosphericConditions:
Temperature,0C: / Relativehumidity,%: / Pressure,kPa:GearNumber / TravelSpeed(km/h) / EngineSpeed(rpm) / Slip(%) / DrawbarPull(kN) / SoundLeveldB(A)
9 WATERPROOF TEST
Sr No. / Components / Ingress of Mud/Water1 / Axle / Yes/No
2 / Clutch housing / Yes/No
3 / Brake assembly / Yes/No
10REPAIRSANDADJUSTMENTSDURINGTEST
11 REMARKS
CurvesofEnginePerformanceTest
CurvesofRotary ShaftTest
CurvesofDrawbarPerformanceTest