Pad – Hot air Dry --- 1900mm w.w

Model: PD 1900-7500-GAS- 8+1 Chamber-VTPSMXXX

This machine is suitable for continuous Pad Dry process of woven fabric. The machine consists of a vertical

Padding mangle which is synchronized with a Hot air Drier. The speed is digitally controlled. The working

width is adjustable from 1000mm to 1900mm. The fabric is held in the stretched position, width wise, with the

help of pins fixed on the moving chain.

Basic Specification:

 Max Mechanical speed of the machine 10 metre per minute

 Machine Footprint 27 mtrs L x 3.5 mtrs W x 3mtr H

 Electric supply 3 phase, 415 V, 50 Hz Or as available

 Heating system Gas and Electrical heating

 Connected Electrical load 36 Kw

 Working width Adjustable from 1000mm to 1900mm.

 Fabric holding during transportation by Clip with pins

 Material of Construction Mild Steel duly powder coated, painted OR treated with

special high temperature resistant paint coating, Stainless

Steel AISI 316 (for all wetted parts) and AISI 304

 Utilities Electricity

Air @ 6 bar pressure

LPG / CNG gas

The Pad-dry unit will have the following components.

 In feed device to Padding Mangle

 Padding Mangle

 IR pre Drier

 Hot Air Dryer

 Batching device at exit

 Control Panel

In feed device to Padding Mangle

 Fabric roll holder

 Multiple bars for fabric tensioning and spreading

The Best without a Shade of Doubt

 Pneumatically operated Fabric centering device at infeed

 High frame for fabric entry to Padder

 Motorised Fabric spreader scroll roller at infeed

Padding Mangle

 Padding Mangle Vertical

 Working width 1900mm

 Roller diameter 250mm

 Roller coating Synthetic Rubber

 Rubber hardness 65 to 70 Shore hardness

 Unheated Chemical Trough capacity 50ltr

 Heated reservoir with recirculating pump 50ltr

 Max temperature of the Reservoir tank 90 Deg C

 Nip Pressure max 4kg per square cm.

 Drive variable speed through frequency controller

 Synchronisation synchronised with Hot air drier

 Can be used as a standalone Padding Mangle

 Material of construction – Stainless Steel as per AISI 316, 304 and Mild Steel

IR Pre Drier

 IR pre drier length – 1500 mm.

 IR heating tray is raised when the drive stops so that the fabric will not get over heated.

 IR heating with variable power to control the level of pre drying, max. 6 Kw

 IR heating intensity is linked with the speed of the fabric

Hot air Drying

 Working width – max. 1900 mm, adjustable from 1000mm to 1900 mm (motorised).

 Edge feeler with motorised Fabric centering guide system

 Fabric Transportation by chain with pins for continuous processing.

 Synchronized with Padding Mangle.

 Total number of chambers -- 8

 Length of each Chamber approximately 1850 mm

 Hot air drying zone TOTAL length – approximately 15000 mm

 Insulation panel - thickness is 100mm filled with suitable rock wool heat insulating material

 Gas heating

 Total number of gas burners – BENTONE make- 8

 Max temperature- 210 deg C

 Powerful blowers for even distribution of hot air

 Exhaust ducts for each chamber are with motorised blower with speed control

 Material of construction – Mild Steel painted with High temperature resistant paint and

powder coating as per the area of use

Cooling Chamber

 Non heated Chamber – 1 number

 Chamber length approximately 1850mm

 Powerful blowers for even distribution of hot air

 Powerful Exhaust blower for chamber is with speed control

 Material of construction – Mild Steel painted with High temperature resistant paint and

powder coating as per the area of use

Batching Device at Exit

 Batching of the fabric in roll form suitable for the digital printer

 The processed fabric can either be collected in a bin or wound on a roll at the exit

Control Panel

 Houses all the electrical elements such as Frequency Drives, Contactors, etc

 Remote operation boxes are provided at various points on the machine

 Switches and Indicator lamps are provided for all the functions

The Best without a Shade of Doubt

 Made from MS sheets duly powder coated