Modified Mono Multi Moulder

ASDA BREAD MOULDER MANUAL- MOULDER

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OPERATING AND MAINTENANCE MANUAL

ASDA MULTI MOULDER

FG129-12”MOULDER 01-05 RAC

BAKERY SOLUTIONS LTD

FG129-12”MOULDER 01-05 RAC

IMPORTANT

MODIFIEDMULTIMOULDER

CurrentMultiMouldersarefittedwithadditionalsafety interlocksonthetop cleaningcoverandbackguard.Themoulder willnotstart unlessthese guardsare properlylocated andthe safety interlocks are correctlyengaged.

Anadditionalemergency stopbuttonhasbeenfittedatthefrontofthemachine.Ifthe emergency stopbuttonisusedthemoulder willnotrestartuntilthestopbuttonis released bypushingandturning.

‰DISPOSAL

CARESHOULDBE TAKENWHENTHEMACHINECOMES TOTHEENDOFITS WORKINGLIFE.ALLPARTS SHOULD BEDISPOSEDOFINTHE APPROPRIATE PLACE,EITHER BY RECYCLINGOROTHERMEANS OFDISPOSALTHATCOMPLIES WITH LOCAL REGULATIONS.

(IN UK, ENVIRONMENTAL PROTECTION ACT 1990 APPLIES)

FG129-12”MOULDER 01-05 RAC

INDEX

1.0Introduction

2.0Dimensions

3.0Specifications

4.0Safety

5.0Installation

6.0Isolation

7.0CleaningInstructions

8.0Operatingconditions

9.0Generalremarks–machinemouldingofdough

10.0 OPERATINGINSTRUCTIONS Primaryadjustments Sheetinggap

Mouldingpressure

Starting

11.0 Maintenance

12.0 MOULDERWILLNOTSTART

13.0 Service

14.0 Spares

15.0 Electricaldiagrams

FG129-12”MOULDER 01-05 RAC

1.0INTRODUCTION

TheMultiMoulder willprocess upto1200doughpiecesanhour,butwill stilltreatyourdoughgently,givingatightmouldwithnotails.

Thisversatile moulder willshapeallovenbottomandtinbreadtoa standard that will please the most fastidious baker, and is easily adjustableforsheetingpressure,mouldingwidthandmouldingpressure.

FG129-12”MOULDER 01-05 RAC

2.0DIMENSIONS

Height:902mm(351/2”).withoutstand.

1613mm(555/8”).withstand.

Width:533mm(21”).withoutstand.

610mm(24”).withstand.

Length:1257mm(491/2”).

FG129-12”MOULDER 01-05 RAC

3.0SPECIFICATIONS

Electric:380v / 415v ,3 phase ,neutral and earth,50/60 Hz

1.7Ampsperphase , 0.55kW.

230v/240v , 1 phase/ 50 Hz

4 Amps /0.75kW.

Weight:170kg (375lb).

NoiseLevel:Less Than 85 dB.

Output:upto1200doughpiecesanhour

FG129-12”MOULDER 01-05 RAC

4.0SAFETY

1Never use a machine in a faulty condition and always report any damage.

2No-one under the age of16 may operate this machine.

3No-one under the age of 18 may clean thismachine under anycircumstances.

4Only trained personnel may removeany part from this machine that requires a tool todo so.

5Always ensure hands are dry before touching any electrical appliance

(including cable, switch and plug).

6All operatives mustbe fully trained.

7People undergoing training on themachine mustbe under direct supervision.

8Do notoperate themachine with any panels removed.

9Allguards mustbefixedinplacewith bolts or screws unless protected by a safety switch.

10No loose clothing orjewellery to be worn while operating the machine.

11Switch offpower atthe mains isolator when machine is not in use and before carrying out any cleaning or maintenance.

ALLCLEANINGAND MAINTENANCE OPERATIONSMUSTBEMADE WITH MACHINEDISCONNECTED FROMTHE POWERSUPPLY

12TheBakeryManager ortheBakerySupervisormustcarryoutdaily safety checks on themachine.

FG129-12”MOULDER 01-05 RAC

5.0INSTALLATION

1The Multi Moulder should be connected toa mains wall isolator.

2When installing machines with 3 phase electrics check :-

Atthe discharge end ofthe machine theupper beltsurfaceshould travel back into the machine - see direction of arrow in photograph.

Ifbelt direction is incorrect, changeany two of the three phase wires in the plug and check travel again.

check the direction of the moulding belttravel before commencingproduction

3Ensure machine isstanding onasolid level floor

6.0ISOLATION

Tostop the multi moulder in an emergency,switchoffatthewall isolator orat the machine’s emergency stop button (1).

EMERGENCY STOP BUTTON

FG129-12”MOULDER 01-05 RAC

7.0CLEANINGINSTRUCTIONS

NOTE:-SWITCH OFF AND ISOLATE FROM THE MAINS SUPPLY BEFORE COMMENCINGANYCLEANING.

Dailycleaning

1Scrape offany dough residue with a plastic scraper.

2Wipe over perspex window on hopper with cloth dampened in approved sterilising solution andhot water.

3Remove central cover (2).

4Liftout curling chain (3)and shake offany dough residue, then brush with a stiffnylon brush. DO NOTWASH.

5 / Replace chain.
6 / Unclipandwipescrapers (4) clean. vegetableoil. / DONOTWASH. Smear edges with

FG129-12”MOULDER 01-05 RAC

7Scrape rollers withplastic scraper and remove anydebris around roller edges.

8Replace scrapers.

9Unscrew rear panel (5)using thumbscrews (6). Clean belting on panel and remove any debris fromaround belt edges on machine.

10Replace rear panel ensuring belting iscorrectly positioned before tightening thumbscrews (6).

11Remove pressureboard(7) by winding handle (8) to itslowest position, lifting it out of its slots and sliding theboard outfrom the front of machine. Wash board in solution of sterilising solution and hot water. Dry thoroughly.

12Scrape dough belt with a plasticscraper.

DONOTUSE A METALSCRAPER.The beltwill have tobe inched forward togain access toall parts ofsurface.

13Brushdownexternalsurfacesofmachine and clean with solution of sterilising solution and hot water. Pay particular attentiontohandles, levers and controls.

FG129-12”MOULDER 01-05 RAC

8.0OPERATINGCONDITIONS

Forbest results the Multi Moulder should be used on a solid, level floor and all operating and cleaning instructions should be followed meticulously.

9.0GENERALREMARKSREGARDINGMACHINE

MOULDINGOFDOUGH.

Where dough is hand weighed prior to moulding it is important thatas little flour as possible is used when handling.

Iffloury dough pieces are fedinto themachine, a poor mould will result giving a bad seal on the dough piece.

A brief rest of thedoughpieceisdesirableprior to moulding. If astock of scaled dough pieces can be built up by using trays,or a large table, and then fed to the moulder starting with thefirstpiece scaled, a decided improvement will be seen in the moulding.

The action of the MONOMulti Moulder consistsofsheeting out,curling, and final moulding ofthedough piece under pressure.

Avoidallowingdoughpieces toacquirea “skin” asthesecould bedifficultto mould. Attention to the setting of themoulderwill be amply repaid in the superb results ofwhich thismachine is capable.

FG129-12”MOULDER 01-05 RAC

10.0OPERATINGINSTRUCTIONS

A.PrimaryAdjustments

B.SheetingGap

C.Moulding pressure

D.Starting

A. PRIMARYADJUSTMENTS

1.The feed hopper (9)mustbe setcentrally toensurethatthedough piece isfed correctly through the machine.

2. Adjust hopper width tothe size ofdough piece by adjusting hopper cheeks evenly around themachine’s centreline,usingwingbolts(10).

B. SHEETINGGAP.

The sheeting roll gap can be settothe required width using the adjusting handle (11). The setting of the sheeting roll gap is shown on the indicator (12)across the frontcover.

SHEETING ROLL GAP INDICATOR(12) ON FRONT OF MACHINE

Sheetinggapistoosmall-- this will result in tornedges tothe dough pieces.

Sheeting gap is too large-- this will result in poorcurling of the dough pieces.

FG129-12”MOULDER 01-05 RAC

C. MOULDINGPRESSURE.

The moulding pressure applied to the doughpieces is adjusted by raising the pressure board (toincrease pressure) or lowering it (to decrease pressure). This is done by adjusting the pressureboardadjustinghandle (8).

If the ends of the moulded piece are tornitindicates toogreat apressure. Adjust accordinglyby lowering the pressure board -turning the adjusting handle (8)anti- clockwise.

Insufficient pressure will result in a poorseal of the dough piece; rectify this by raising the pressure board by turning the adjusting handle (8)clockwise.

The pressure board dough guides(13) are adjusted by meansoftheguide clamps. Thelength ofthedough piece required determines the width at which the dough guidesareset.

Itshould be noted that the dough guidesand pressure board adjustments are relative toeach other and should be adjusted accordingly.

D.STARTING

Ensure moulder issetup and adequate tinsand traysare available before starting

Startmoulder bypressing green button behind hopper on the motor cover.

FG129-12”MOULDER 01-05 RAC

11.0MAINTENANCE

IMPORTANTBEFOREREMOVINGTHESIDE SHEETSORMOTOR COVER, OR CARRYINGOUTANYCLEANING OR MAINTENANCE PROCEDURES,THEMACHINEMUSTBE DISCONNECTED FROMTHEMAINS SUPPLY.

EVERY WEEK

1Once a week the dough path areas should be wiped clean and the scrapers

(4)unclipped, removed and cleaned.

When replacing thescrapers itisadvisable tosmear food quality lubricant along theedge in contactwith thesheeting rolls.

2Thetension ofthe moulding beltrarely requires adjustment.

Should thebelt show signs ofslipping, then take up the slack by equal adjustmentof the belt tensioning bolts (14).

3The pressure board (7) can be removed by winding down (8)toitslowest position, lifting itout ofitsslots and sliding the board out from the front of the machine.

EVERY THREE MONTHS

1Onceevery three months theside sheets mustbe removed and the inside of themachine thoroughly brushed clean. The chain drivecanalsobegiven a light greasing,if required.

(The bearings fitted to themachine willnot normally require lubricating as they are sealed.

2The drive belt fromthe motor rarelyrequires adjustment.

If this becomes necessary, then removethe motor cover and adjust the motor in the desired direction by slackening off the four bolts (15)which secure the motor to its mounting. Tighten thebolts when the correct tension (16)is achieved.

NOTE:-WHENBELTTENSION(16)ISCORRECTLYADJUSTED,THE MAXIMUM TOTAL SIDEWAYS MOVEMENT OF THE BELT ATTHE CENTRE POINT OF ITS RUN SHOULD BE20mm (¾").

FG129-12”MOULDER 01-05 RAC

12.0MOULDERWILLNOTSTART

If moulder does not start check:-

1Check thatthe power supply isswitchedon.

2Check thatthe hopperdoor isclosed.

3Check that all safetyinterlocksareproperly engaged onthemachine guards and covers.

4Check thatthe emergencystopbuttonsarereleased.

FG129-12”MOULDER 01-05 RAC

13.0SERVICE

Ifafaultarises,please do not hesitate to contact the

Customer Service Department, quoting themachineserial number

on thesilver information plate ofthe machine and on the front cover of this manual

UK SERVICE: Contact your Bakery Manager who will inform the IST.

FG129-12”MOULDER 01-05 RAC

14.0SPARES

GENERAL SPARESPART NUMBER TOORDER

RETURN FLAP129K03P03700

MOULDING BELTA900-22-041

PRESSURE BOARDFELTA900-22-025

SWINGPLATEHANDLEP700-07-011

SWINGPLATEINDICATORASSEMBLY007-04-02600

(MATCHEDPAIROFSCREWSANDNUTS)

12 TOOTHSPROCKET129K08D01600

18 TOOTHSPROCKET129K08D01500

CONVEYOR AND TRANSMISSION BEARINGA900-06-023

SHEETINGROLLER BEARINGSA900-06-023

DRIVE CHAIN (SHEETINGROLL)129K08P02000

DRIVE CHAINA900-08-007

JOINLINKA900-08-011

DRIVE CHAIN TENSIONER007K08-D01100

DRIVE BELTA900-21-025

SHEETINGROLL SCRAPERS:-

FRONT129K05D04200

REAR129K05D04000

MOULDING FELTCLAMP129K05D02500

MOULDINGFELTHOOK129K05D02600

OFFTAKETRAY169-02D04000

OFFTAKETRAY SUPPORT PILLARP700-09-012

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FG129-12”MOULDER 01-05 RAC

SCRAPER SPRING129-05-01700

SHEETINGROLLER129K05D01000

SHEETINGROLL ADJUSTINGHANDLEP700-07-006

LIVEROLL129K03D02400

CURLING CHAIN ASSEMBLY:-

CHAIN129K06D00100

BRACKET129K06D00400

DRIVE PULLEY129K08D02200

DRIVEN PULLEY129K08D02100

DRIVE ROLLER129K03D01900

HOCKEY STICKLEFT HAND124K03D02900

HOCKEY STICKRIGHTHAND124K03D02901

HOCKEY STICKCOVERA900-18-014

HOCKEY STICKNUTA900-04-048

HOCKEY STICKSPRINGA900-19-009

HOCKEY STICKWINGNUTP700-04-005

MOULDING BELTGUIDE129K03D00600

FG129-12”MOULDER 01-05 RAC

15.0ELECTRICS

FG129-12”MOULDER 01-05 RAC