Government Polytechnic for Women, Faridabad
Lesson Plan
Name of Faculty : VF-I (Theory / Practical)
Discipline : Mechanical Engineering
Semester : 6th
Subject : Automobile Engineering
Lesson Plan Duration : 15 weeks (from January 2018 to April 2018)
Work Load (Lectures / Practical) per week (in hours): Lectures-03, Practicals-02
WEEK / THEORY / PRACTICALLecture Day / Topic
(Including Assignment / Test) / Practical Day / Topic
1st / 1st / 1.Introduction
§ Automobiles and its development / 1st / 1.Fault and their remedies in
§ Battery ignition system
§ Magnetic ignition system
2nd / § Various types of automobiles manufactured in India
3rd / do / 2nd / do
2nd / 4th / Layout of chassis
Types of automobile and layout of chassis / 3rd / 2. Demonstration of
§ Head light model
§ Wipers
§ Indicators
5th / Power System
§ Fuel system for petrol and diesel engines including multipoint fuel injection (MPFI) Common rail direct injection (CRDI) / 4th
/ do
6th / § Fuel injectors and nozzles
3rd / 7th / § Comparison of MPFI with carburetor system / 5th / 3. Demonstration of
§ AC pump
§ SU pump
§ Master cylinders
8th / § Concept of double overhead cam and single overhead cam / 6th / do
9th / do
4th / 10th / Twin cam 16 valve technology in 4 cylinder engine / 7th / do
11th / 3.Transmission System
§ Clutch- Function
§ Constructional details of single plate and multiplate friction clutches / 8th / do
12th / § Centrifugal and semi centrifugal clutch
§ Hydraulic clutch
§ Gear box- function
5th / 13th / § Concept of sliding mesh and constant mesh
§ Synchromesh gear box
§ Torque converter and overdrive / 9th / 4. Demonstration of
§ Rear axle
§ Differential
§ Steering system
14th / § Types of drives- front wheel, Rear wheel and Four wheel
§ Function of propeller shaft / 10th / do
15th / § Universal joint
§ Differential
§ Different types of rear axles and front axles
6th / 16th / § Wheels and tyres
§ Types of wheels
§ Types and specifications of tyres used in Indian vehicles / 11th / do
17th / § Wheel balancing
§ MPFI,CRDI, nozzles / 12th / do
18th / § Clutch- function ,types
§ Gear box- types, function
Drives, wheel and tyres-types
7th / 19th / 4.Steering System
§ Function and principle of Ackerman and Davis steering mechanism / 13th / 5. Fault finding practices on an automobile- four wheelers (petrol/ diesel vehicles)
20th / § Types of steering gear boxes-worm and nut
§ Worm and wheel / 14th / do
21st / § Worm and roller
§ Rack and pinion
8th / 22nd / § Power steering system / 15th / 6.Tuning of automobile engine
23rd / Alignment of wheels
§ Toe in
§ Toe out / 16th / do
24th / § Camber
§ Caster
9th / 25th / § Kingpin inclination / 17th / 7. Driving practice on a 4- wheeler
26th / § Types of gear boxes
§ Power steering system
§ / 18th / do
27 / 5. Breaking system: Constuctional Details and working of mechanical hydraulic brake
10th / 28th / § Concept of air and vacuum brake / 19th / 8.Charging of an automobile battery and measuring cell voltage and specific gravity of electrolyte
29th / § Brake adjustment
30th / Introduction to antilock brake system
20th /
do
11th / 31st / Working of antilock brake system / 21st / 9.Changing of wheels, inflation of tyres and balancing of wheels
32nd / § Types of brake
Working of antilock brake system
33rd / 6. Suspension System
§ Function / 22nd / do
12th / 34th / § Types of suspension system / 23rd / 10.Checking spark gap and valve clearance
35th / do / 24th / do
36th / § working of coil spring
13th / 37th / § Leaf spring / 25th / do
38th / § Concept of air suspension / 26th / do
39th / do
14th / 40th / § Shock absorber / 27th / 11.Cleaning and adjusting a carburetor
41st / 7. Auto Electrical System
§ Constructional details of lead acid cell battery Maintenance of batteries / 28th /
do
42nd / § Checking of batteries for voltage Checking of batteries for specific gravity
15th / 43rd / § Magneto and battery coil ignition system / 29th / do
44th / Concept of dynamo / 30th / do
45th / Alternator
§ Construction
46th / Working Charging of battery by alternator / 31st / do
47th / Regulator / 32nd / do
48th / § Leaf spring, shock absorber
§ Alternator
Dynamo / 33rd / do
Government Polytechnic for Women, Faridabad
Lesson Plan
Name of Faculty : Ms. Sultana (Theory)
Discipline : Mechanical Engineering
Semester : 6th
Subject : Entrepreneurship Development and Management
Lesson Plan Duration : 15 weeks (from January 2018 to April 2018)
Work Load (Lectures) per week (in hours): Lectures-03
WEEK / THEORYLecture Day / Topic
(Including Assignment / Test)
1st / 1st / 1.Entrepreneurship
· Concept / Meaning and its need
· Qualities of entrepreneur
2nd / · Functions of entrepreneur
· Barriers in entrepreneurship
3rd / · Sole proprietorship and partnership forms of business organizations
2nd / 4th / · Schemes of assistance by entrepreneurial support agencies at national, state , district level
5th / Organizations
· NSIC
6th / · NRDC
· DC MSME
3rd / 7th / · SIDBI
NABARD Commercial Banks
8th / · SFC’s
9th / · TCO KVIB
4th / 10th / · DIC Technology Business Incubators (TBI)
11th / Science and technology entrepreneurship parks
12th / · Entrepreneur, Entrepreneurship
5th / 13th / · Qualities / Functions
14th / · Commercial banks
15th / 2.Market Survey and Opportunity Identification
Scanning of the business environment
6th / 16th / Silent features of industrial policies
17th / · National
18th / · State
7th / 19th / Resultant business opportunities
20th / Types and conduct of market survey
21st / Assessment of demand in potential areas of growth
8th / 22nd / Assessment of supply in potential areas of growth
23rd / Identifying of business opportunityConsiderations in product selections
24th / · National and state industrial policies
· Types of market survey
· Demand and supply in potential areas of growth
9th / 25th / 3. Project Report Preparation
· Preliminary project report
26th / · Detailed project report technical
27th / · Economic Market feasibility
10th / 28th / Common errors in project report preparations
29th / Exercises on preparation of project report
30th / · Preliminary project report
·
11th / 31st / · Detailed project report
32nd / Common errors
·
33rd / 4. Management
· Definition and importance of management
12th / 34th / Functions of managementImportance and processes
· Planning
35th / · Organizing
· Staffing Directing
· Controlling
·
36th / · Principles of management (Henri Fayol, F.W Taylor)
Concept and structure of an organizationTypes of industrial organizations
· Line organization
· Line or staff organization
Functional organization
13th / 37th / 5. Leadership and Motivation
Leadership
· Definition and need
38th / · Qualities and functions of leader
39th / · Manager Vs leader
Types of leadershipMotivation
· Definition and characteristics
Factors effecting motivationTheories of motivation (Maslow, Herzberg, Douglas, McGregor)
14th / 40th / 6. Management Scope in Different Areas
Human Resources Management
· Introduction and objective
· Introduction to man power planning, Recruitment and selection
41st / Introduction to performance appraisal methodsMaterial and Store Management
· Introduction functions and objectives
· ABC analysis and EOQ
·
42nd / Marketing and Sales
· Introduction, importance and its functions
· Physical distribution
·
15th / 43rd / Introduction to promotion mix and sales promotion Financial Management
·
44th / · Introduction, importance and its functions
Elementary knowledge of
·
45th / · Income tax and sales tax
· Excise duty and custom duty VAT
·
46 / 7. Miscellaneous Topics
Customer Relation Management
· Definition and need
·
47 / Types of CRMTotal Quality Management
· Statistical process control
· Total employees involvement
Just in time (JIT)Intellectual Property Right
· Introductions, definition and its importance
· Infringement related to patents, copy right and trade markPrinciple of management and types of industrial organization
48 / Definition of
· Leadership and motivation
· CRM
· TQM
· JIT
· IPR
Government Polytechnic for Women, Faridabad
Lesson Plan
Name of Faculty : VF -II (Theory)
Discipline : Mechanical Engineering
Semester : 6th
Subject : Industrial Engineering
Lesson Plan Duration : 15 weeks (from January 2018 to April 2018)
Work Load (Lectures) per week (in hours): Lectures-04
WEEK / THEORYLecture Day / Topic
(Including Assignment / Test)
1st / 1st / 1.Productivity
· Introduction to productivity
2nd / · Factors affecting productivity
3rd / · Measurement of productivity
4th / · do
2nd / 5th / · Causes of low productivity
6th / · Methods to improve productivity
7th / 2.Work Study
· Definition and
8th / · do
3rd / 9th / · scope of work study
10th / · do
11th / · Interrelation between method study and
4th / 13th / · work measurement
14th / · Human aspect of work study
15th / · Role of work study in improving productivity
16th / · Productivity
5th / 17th / · Work study and its scope
18th / do
19th / work measurement
20th / do
6th / 21st / 3. Method Study
· Objectives
22nd / · do
23rd / Procedure for method analysis
24th / do
7th / 25th / Recording techniques of method study 4
26th / . do
27th / Information Collection
28th / do
8th / 29th / 4.Motion Analysis
· Principle’sTherbligs
30th / · SIMO charts
31st / Normal work area
32nd / Design of work
9th / 33rd / Places Relation between method study and
Ergonomics
34th / · Objective, procedure and techniques of method study
· Therbligs
· SIMO Chart
Ergonomics
35th / 5.Work Measurement
· Objectives
36th / Techniques
10th / 37th / 7. Stop watch time study
38th / · Principle
39th / · Equipment
40th / · Procedure
11th / 41st / · System of performance rating
42nd / · Calculation of basic time
43rd / · Various allowances
44th / · Calculation of standard timeWork Sampling
Standard data and its usage
12th / 45th / 6. Wages and Incentives Schemes
· Introduction
46th / · Wage payment for direct labour
47th / · Wage payment for indirect labour
48th / · Wage payment planes
· Wage incentivesVarious incentive planesIncentive for direct labour
· Work measurement techniques
· Work sampling
· Wage payment for direct and indirect labour
Incentive plans
13th / 49th / 7.Production Planning and Control
· Introduction
50th / Objectives
51st / Functions of P.P.C
52nd / Advantages of
· Production planning
14th / 53rd / 8. Production controlStages of P.P.C
· Planning
54th / Routing
· Purpose
· Route sheets Scheduling
55th / · Dispatching and follow up Scheduling purpose
56th / Machine loading chart
15th / 57th / Gantt chart
Dispatching
· Purpose and procedure
58th / Follow up
· Purpose and procedureCPM TechniquesPERT TechniquesDrawing of simple networks
· Critical time calculationProduction control in job orderTypes of productions
· Difference between controls of production
59th / 8. Estimating and Costing
· Introduction
60th / · PurposeFunctionsCosting conceptLadder of cost
61st / · Elements of cost
62nd / Difference between estimation and costing
63rd / Overheads
· Types
· Estimation of material cost
· Estimation of cost for machining processes
Numerical problems
64th / · Objectives and functions of P.P.C
· Stages of P.P.C
· CPM/PERT
Overheads and its types
Government Polytechnic for Women, Faridabad
Lesson Plan
Name of Faculty : Mr. Amit Atri (Theory/Practical)
Discipline : Mechanical Engineering
Semester : 6th
Subject : Inspection and Quality Control
Lesson Plan Duration : 15 weeks (from January 2018 to April 2018)
Work Load (Lectures/Practical) per week (in hours): Lectures-04, Practical-02
WEEK / THEORY / PRACTICALLecture Day / Topic
(Including Assignment/ Test) / Practical Day / Topic
1st / 1st / 1.Inspection
· Introduction
· Units of measurement / 1st / 1.Use of dial indicator for measuring taper
2nd / · Standard for measurement
· Interchangeability / 2nd /
do
3rd / Standards
· International
· National
· Company
· Line and wavelength standards
4th / Planning of inspection
· What to inspect?
· When to inspect?
· Who should inspect?
· Where to inspect?
2nd / 5th / Types of inspection
· Preventive and operative inspection / 3rd / 2. Use of combination set, bevel protector and sine bar for measuring taper
6th / · Incoming and in-process
7th / Final inspection / 4th /
do
8th / Remedial
3rd / 9th / Study of factors influencing the quality manufacture / 5th / do
10th / 2. Measurement and Gauging
Principles used in measurement and gauging
· Mechanical
· Optical
· Electrical
Electronic Study of various measuring instruments
· Calipers
· Micrometers / 6th / do
11th / · Dial indicators
· Surface plate
12th / · Straight edge
· Try square
4th / 13th / · Protectors
· Sine bar
· Clinometers / 7th /
do
14th / Comparators
· Mechanical
· Electrical
· Pneumatic / 8th / do
15th / Slip gauges
16th / · Tool room microscope
· Profile projectors
5th / 17th / Limit Gauges
· Plug
· Ring
· Snap / 9th / 3.Measurement of thread characteristics using vernier and gauges
18th / · Taper
· Thread
· Height
· Depth / 10th /
do
19th / · Form
· Feeler
· Wire
20th / Applications for
· Linear
· Angular
· Surface
6th / 21st / · Thread and gear measurement
· Gauge tolerances / 11th / do
22nd / Geometrical Parameters and Errors
· Error and their effect on quality
23rd / · Concept of error
24th / Measurement of geometrical parameter
· Straightness
· Flatness
· parallelism / 12th / do
7th / 25th / Study of procedure for alignment tests on lathes
· Drilling Machine
· / 13th / 4. Use of slip gauge in measurement of centre distance between two pins.
26th / Milling Machine / 14th / do
27th / Testing of measuring instruments
28th / Maintenance of measuring instruments
8th / 29th / · Interchangeability / 15th /
do
30th / · Types of inspection / 16th / do
31st / · Limit Gauges
Concept of error
32nd / 3.Statistical Quality Control
· Basic concept
· Empirical distribution Histogram Frequency Mean
· Mode
9th / 33rd / · Standard deviation / 17th / 5. Use of tool maker’s microscope and comparator.
34th / · Normal distribution
35th / · Binomial
36th / · Poisson / 18th / do
10th / 37th / Simple Examples / 19th /
do
38th / Introduction to control charts
· X chart
· R chart
39th / · P chart
· C chart / 20th / do
40th / Applications of control charts
11th / 41st / Sampling Planes
· Selection of sample size / 21st / 6. Plot frequency distribution for 50 turned components.
42nd / · Method of taking samples / 22nd / do
43rd / Frequency of samples
44th / Inspection plan format and test reports
12th / 45th / · Normal distribution / 23rd / do
46th / · Standard deviation
· Control charts / 24th / do
47th / Sampling plan
48th / 4. Modern Quality Concept
Concept of TQM National codes
13th / 49th / do / 25th / 7. With the help of given data plot X, R, P and C charts.
50th / International codes ISO-9000
51st / Concept
52nd / do / 26th / do
14th / 53rd / Evolution / 27th / do
54th / QC Tools / 28th / do
55th / Introduction to kaizen
56th / 5S
15th / 57th / 5. Instrumentation
Measurement of mechanical qualities
· Displacement Vibration / 29th / do
58th / · Frequency Pressure
59th / Temperature / 30th / do
60th / Electromechanical
61st / Transducers and their types / 31st / Do
62nd / · Resistance / 32nd / Do
63rd / · Capacitance Inductance / 33rd / Do
64th / · TQM
· ISO-9000 / 34th / do
Government Polytechnic for Women, Faridabad