DO NOT WRITE ON THIS TEST
You must earn a 100%(-0) or rewrite each incorrect answer into a true statement 10 times each
Are these statements TRUE or FALSE? (Do not write on this test)
GENERAL SHOP SAFETY TEST
1.Most accidents are caused by carelessness.
2.Safety training is just as important as training to use the equipment.
3.Electrical extension cords may be used, even if a wire is exposed.
4. Poor shop behavior leads to accidents.
5. A clean and organized shop is a safe shop, in comparison to a dirty and cluttered shop.
6.Wearing proper clothes, eye protection, and the proper use of tools are three important safety items.
7.The purpose of the shop safety rules are to protect the individual, the tools, and the facilities.
8. Tools in poor condition are dangerous to use.
9.Wrestling is allowed in the shop.
10. Jewelry should not be worn when working in the shop.
11. Long hair is dangerous around machines.
12. You may throw objects in the shop.
13. Report all injuries to the instructor.
14. Bend over at the waist when picking up shop tools.
15. Check to see if the metal is hot by picking it up.
16. Clean up scraps and spills only during clean up time.
17. There are 2 fire extinguishers, and 2 fire alarms in the Ag shop.
18. All doors in the Ag shop are the main fire exits used during emergencies and drills.
19. Meet outside on the lawn by the closest baseball field organized in a small group in the case of a fire drill.
20. Do not turn off tools if the fire alarm sounds.
21. Smoke from a trashcan is a severe emergency and the fire alarm should be pulled.
22. If you see smoke or fire run to the office first.
23. Fire extinguishers are easy to operate.
24. Dry ABC chemical extinguisher can be used on most fires that would occur in this shop.
25. If your clothes catch on fire stop, drop, and roll.
26. Fire prevention is the best form of fire control.
HAND AND POWER TOOL SAFETY
27. Sharp edged tools should be carried in your pocket.
28. Using a wrench instead of a hammer is sometimes necessary.
29. When using power tools, be sure all shields and guards are in place and functioning.
30. Most hand tool injuries can be avoided by simply choosing the proper tool for the job.
31. A broken cracked or dull tool is OK to use.
32. On a power tool, a cracked motor case is not a safety hazard.
33. Make sure all tools are wiped down and clean before you put them away.
34. A loose hammerhead is a hazard.
35. Eye protection is not needed if you have the proper tool for the job.
36. Loose clothing must be worn when operating shop equipment.
37. Hang power cords across the walkway six inches off the floor.
38.Most electric tools can be dropped without any damage done to them.
39. Pull on the cord plug or cap, not the cord.
40. Be careful not to cut the cord with the power tools moving parts.
41. The power switch should be turned off and the tool stopped before setting the tool down.
42. Eye protection is not needed if the tool has the proper shield.
43. All adjustments to the power tools should be made while they are on.
44. A smoking tool should be put away immediately back into the tool room.
45. The drill should be pulled across the floor by its power cord.
46. Use your fingers to brush chips away from the twist drill.
47.Always lock the switch in the on position when using a portable drill.
48. The twist drill will not run true if the chuck is not properly tightened.
49. Stock should be securely fastened to prevent twisting during the drilling process.
ABRASIVE CUT OFF SAW SAFETY
50. Safety glasses or a face shield should be worn when operating the cut off saw.
51. The work area should be clean and free of scrap materials.
52. Cut off stock becomes extremely dangerous and should be handled with care.
53 Stock of length should be supported during cutting.
54. The power should be disconnected while changing the abrasive wheel or making adjustments.
55. Using the feed handle, the operator should jerk the wheel and make the cut as fast as possible.
56. The work clamp should be adjusted to properly so the stock is held securely against the fence.
57. The size the cut off saw is determined by the diameter of the abrasive wheel.
58. The operator should remain in the safety work zone until the machine is turned off.
59. The cut off saw can never replace the metal hacksaw or band saw in precision work.
60. There is no serious problem if the wheel wobbles when you turn on the machine.
61. Fresh cuts made by the saw are not dangerous.
PEDESTAL GRINDER SAFETY
62. Always check the wheel for cracks or chips before using
63. Wear a face shield or safety glasses, even though the grinder may have a shield.
64. Adjust the tool rest so that it is 3/8 inch from the face of the wheel.
65. The wheel dresser should be used for straightening a groove or rounded grinding wheel.
66. If the grinding wheel is larger then the wheel guard housing, remove the housing to operate
67. Match the specifications for the grinding wheel with the grinder and the work.
68. The glaze on the wheel can be removed with the wheel dresser.
69. The grinding wheel should be used until it is worn down to 1/6 of its original diameter.
70. Using the side of the grinding wheel may cause stress on the grinding wheel and cause it to break.
71. The grinder should reach full speed before it is used.
72. Hold the object you are grinding so that your fingers are in no way close to the wheel.
73. It is OK to force a piece of metal into the grinder wheel to stop or slow it down.
74. You must remove both sides of paper from the new grinding wheel before installing.
75. When sharpening a tool, it may be dipped in water to prevent it from overheating.
76. Operator should not leave the machine until it has been turned off and wheel has stopped turning.
77. When using the wire wheel buffer, the object you are buffing should not be held extremely tight
78. Ask the teacher for permission before grinding anything other than mild steel.
79. Buff flat surfaces from the center toward the lower edge, sharp edges should point down.
80. The grinder or buffer may be cleaned with a rag or gloved hands.
81. Just remove the fixed eye guard on the grinder if it is dirty.
82. Stand in front of the wheel when you turn on the grinder.
83. If the grinder begins to vibrate, make strange noises, stop the machine and tell the instructor.
84. Cracks in the wheel are not a problem.
85. Always wear gloves when using the pedestal grinder.
DRILL PRESS SAFETY TEST
86. The stock should be clamped firmly when drilling. When drilling round stock a "V" block vice should be used.
87. The stock should be backed up with a piece of wood to prevent damage to the table or vice.
88. The drill should be sharp and ground at the proper angle.
89. As a general rule, the larger the bit sizes the slower the speed.
90. When drilling metal, use a center punch to mark the starting point of the drill.
91. When drilling metal, use a pilot hole for holes larger than 1/2 inch.
92. The use of cutting oil is optional when drilling steel.
93. Sheet metal should be clamped between two blocks of wood, and the operator should drill through wood and metal.
94. Loose clothing is a must when operating the drill press.
95. When drilling long stock, place the long end to the left so it will hit the column, not the operator, should it slip or rotate.
96. Be sure the chuck is tight on the drill and that the chuck wrench has been removed prior to drilling.
97. Chips should be removed from the table with your fingers or hand.
98. Gloves should be worn when using the drill press to prevent burns.
99. Long hair should be tied back out of the way to prevent it from getting caught in the chuck.
100. The drill should be forced through the stock as fast as it will go.
101. The drill speed is the same for all types of work and sizes of bits.
102. Seat taper shank drills by "crunching" them down into a piece of wood.
103. The chips and burs are harmless and can be handled and played with.
104. Leave the drill press in "auto mode" when you come back the work will be done.
105. If the drill suddenly stops while you are drilling, and you did not stop the motor, the first thing you should do is shut the drill press off.
OXYACETYLENE SAFETY TEST
106. The cylinders should always be securely held in an upright position.
107. Oil or grease may be used to lubricate fittings around the regulator.
108. The do not stand in front of regulator gages while opening cylinder valve.
109. Store and use oxyacetylene rigs in well-ventilated areas.
110. Line pressure for acetylene should never exceed 15 pounds per square inch.
111. The acetylene cylinder valve should only be opened 1/4 to 1/2 turn.
112. A cigarette lighter is excellent for lighting the acetylene torch.
113. The torch may be used to dust off clothing or a workbench.
114. Acetylene and oxygen regulators may be switched.
115. The oxygen cylinder valve should be opened slowly to prevent a sudden surge on the regulator.
116. The regulator adjusting screw should be opened slowly or loosened before opening the cylinder valve.
117. Hoses taken from storage should be blown out before attaching to the cylinder.
118. A leaky hose may be spliced or repaired with friction tape.
119. Test for leaks with soapy water, not matches.
120. Prevent heat and sparks from getting to hoses and cylinders.
121. Oxyacetylene goggles should be worn when cutting or welding.
122. A cylinder should never be used as a ground in an electrical circuit.
123. Empty cylinders should be marked and designated as such.
124. Always replace the cylinder cap when not in use.
PORTABLE GRINDER SAFETY TEST
125. The grinder should be held with both hands while in use.
126. A face shield, safety glasses and proper dress are necessary while operating or observing the grinder.
127. If sparks are discharged toward someone, small pieces small pieces of metal may become imbedded in the skin and could cause burns.
128.It is permissible to operate the portable grinder with one hand.
129. The grinder should be placed on its side so that nothing touches the abrasive disc while it is not in use.
130. It is permissible to leave the grinder on the ground while the disc is still turning.
131. The grinder speed should not exceed the speed printed on the abrasive disc.
132. The power should be disconnected before making adjustments or changing the disc.
133. Make sure all small stock is clamped securely before grinding.
134. Using the grinder near flammable materials should be avoided.
135. The power cord is insulated so it will not be damaged if it comes in contacted with the abrasive disc.
136. Discontinue use of the abrasive disc when it is cracked or becomes worn to less than 1/2 of its original diameter.
137. Feed the abrasive disc lightly into the work after the motor has come to full speed.
138. When selecting the abrasive disc, match the disc with the work and grinder.
ARC/MIG/TIG WELDING SAFETY TEST
139. Safety glasses should be worn when chipping slag.
140. Give the word cover to all people standing before striking the arc.
141. The ground and electrode cables are constructed so that machines can run over them and objects will not penetrate the insulation.
142. Leather gloves and rubber soled boots should be worn in order to safely weld while standing in water or on wet surface.
143. Hot metal may be handled with gloves or hot metal tongs.
144. Welding should only be done in well-ventilated areas.
145. Welding should never be done in an area near or containing combustible materials.
146. Hot electrode stubs may be disposed of in the paper trash container at the end of each class.
147. When the electrode is burned close to the holder, it can be cooled with water.
148. The lens specification depends upon the amperage used and the type of welding being done, but a #10 lens is the best all-around lens.
149. Examine the helmet and lens before each use to check for cracks.
150. The electrode holder may be placed on the table, between the knees, or under the arm when not welding.
151. Proper dress for welding includes buttoned collars and cuff less pants.
152. Standing on ground metal when welding could be dangerous.
153. It is safe to observe welding from a distance with out eye protection.
BRAKE/SHEAR SAFETY TEST
154. You don't need permission to use the shear
155. Metal to be cut or punched should not exceed the limits of the machine.
156. It will not harm the blade to cut hardened metal.
157. All guards should be in place before cutting.
158. Safety glasses should be in place before cutting or punching metal.
159. Safety glasses and gloves should be worn when operating the shear and brake.
160. When using the punch, it should be checked first to make sure the punch and die do not hit.
161. The foot treadle may be operated with foot or hand.
162. Hands should be kept away from the machine while in use.
163. Metal should be clamped down tight before it is cut.
164. Small pieces of metal should be caught before they fall out of the machine.
PLASMA CUTTER SAFETY TEST
165. You must have the teacher’s permission before using the plasma cutter.
166. Touching the torch parts or the arc while the power is on will not hurt you.
167. Before using the plasma cutter set the air pressure at 100 psi.
168. Poor ventilation is not a problem when using the plasma cutter.
169. A number 5 lens or darker must be used when cutting.
170. The work piece should be properly grounded when working.
171. Do not touch the work piece when cutting.
172. Shut the power off and leave the air connected when finished cutting.
173. Use the plasma cutter on containers that have held combustible materials.
174. Hold the torch at an angle to pierce holes.
175. Do not use the plasma cutter if any parts are damaged or broken.
HAND AND POWER TOOL SAFETY
176. Fragments from a cold chisel with a mushroom head can cause injury.
177. Sharp edged tools should be carried around in clothes pockets.
178. Using a wrench for a hammer is sometimes necessary.
179. If at all possible push on a wrench to tighten or loosen a nut.
180. When using an adjustable wrench, pressure may be applied to either jaw.
181. Extra leverage added to wrenches or the use of a hammer is a good way to loosen a tight nut.
182. When using a power tool be sure all safety guards are in place and functional.
183. Most hand tool injuries can be avoided just by choosing the right tool.
184. A broken, cracked, or dull tool may be used.
185. On a power tool, a cracked case or dirty vent is not a safety hazard.
186. Make sure all tools are clean when you put them away.
187. A loose hammerhead is a hazard.
188. Eye protection is not needed if you are using the right hammer to hit a punch.
189. Cradle the work in your hands when using a screwdriver on it.
190. The hacksaw is not a dangerous tool and hands near the blade are not a problem.
191. Loose clothing must be worn around portable electric drills.
192. Work in water safely while using tools by wearing rubber boots.
193. Hang cords across walkway six inches off the ground.
194. Most modern electric tools can be dropped with no problems.
195. Pull on cord cap, not the cord.
196. Be careful not to cut the power cord with a tool.
197. The power switch should be off and the tool should be stopped before laying it down.
198. Extra eye protection is not needed with a properly guarded tool.
199. All adjustments should be made with the tool turned on.
200. I realize that this test can not cover all safety rules/issues/or circumstances, but I will abide by all rules or instructions given during this course to insure my personal safety, fellow student’s safety, and the instructor’s safety at all times. As well as make good judgment on during the class and ask questions on things unknown or equipment I do not feel safe or comfortable operating.
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