5/6/13

(FOR PRODUCT AVAILABILITY AND TECHNICAL SUPPORT PLEASE CONTACT AMERILUX INTERNATIONAL, LLC – 888-606-4441. SPECIFICATIONS ARE PROVIDE AS A CONVENIENCE TO AMERILUX CUSTOMERS AND AMERILUX IS NOT RESPONSIBLE FOR END CONTENT)

SECTION 08840

LEXAN™ THERMOCLICK™

POLYCARBONATE SHEET GLAZING

** NOTE TO SPECIFIER ** SABIC Innovative Plastics LEXAN sheet glazing.
This section is based on LEXAN sheet glazing manufactured by SABIC Innovative Plastics at the following address:
1 Plastics Avenue
Pittsfield, MA, 01201
Tel: (413) 448-7110
Fax: (413) 448-7506
E-mail:
Website:
.
SABIC Innovative Plastics works around the globe and around the clock, offering innovative solutions to design needs in virtually every manufacturing arena..SABIC Innovative Plastics is a world leader in providing engineering thermoplastic material solutions. In more than 60 countries worldwide, we help redefine the way OEMs design -- from concept to reality.
.

PART 1 GENERAL

1.1 SECTION INCLUDES

  1. Multiwall polycarbonate plastic glazing.
  2. Accessories for installation of plastic glazing.
  1. RELATED SECTIONS

** NOTE TO SPECIFIER ** Add sections relevant to this project as required.

  1. Section 08800 - Glazing.
  2. Section 08900 – Glazed Curtain Wall
  1. REFERENCES

** NOTE TO SPECIFIER ** Delete references from the list below that are not actually required by the text of the edited section.

  1. ASHRAE – American Society of Heating, Refrigerating & Air-Conditioning Engineers.
  2. ASTM D 635 - Standard Test Method for Rate of Burning and/or Extent and Time of Burning of Self-Supporting Plastics in a Horizontal Position.
  3. ASTM D 1003 - Standard Test Method for Haze and Luminous Transmittance of Transparent Plastics.
  4. ASTM E-84 – Standard Test method of Surface Burning Characteristics of Building Materials.
  5. ASTM G53 – Practice for Operating Light and Water Exposure Apparatus.
  6. DIN 52210 - Testing of Airborne and Impact Sound Insulation.
  7. EN 410 – Determination of Luminous and Solar Characteristics of Glazing
  8. ISO 9002 - International Standards Organization.
  9. ISO 10077(EN673) – Calculation for Center of Glazing Thermal Performance.
  10. KRI-TNO - Dutch Testing Institute Standard Hail Resistance Simulation Test.
  11. QUV 313B - Accelerated Weathering Test of Non-Metallic Materials.

1.4 SYSTEM DESCRIPTION

** NOTE TO SPECIFIER ** Edit the following paragraph for project requirements; delete requirements that do not apply. Delete entire paragraph if not applicable to project.

  1. Design requirements for installed plastic glazing systems:
  2. Windload resistance:
  3. Positive pressure: ___ pounds per square foot (__ MPa).
  4. Negative pressure: ___ pounds per square foot (__ MPa).
  1. SUBMITTALS
  2. Submit under provisions of Section 01300.
  3. Product Data: Polycarbonate sheet manufacturer's descriptive literature for each glazing type specified, including documentation of code compliance; include descriptive literature for recommended installation accessories.

** NOTE TO SPECIFIER ** Delete the following paragraph if colors are specified in this section.

  1. Selection Samples: Two sets of color chips representing polycarbonate sheet manufacturer's full range of available colors.
  2. Verification Samples: Two samples, minimum size 4 inches (102 mm) square, representing actual color and finish of products to be installed.
  3. Quality Control Submittals:

** NOTE TO SPECIFIER ** Delete the following sub-paragraph if no design requirements are specified in SYSTEM DESCRIPTION Article in this section.

  1. Design Data: Analysis by polycarbonate sheet manufacturer verifying compliance of polycarbonate sheet glazing; include details of glazing edge engagement, and allowance for anticipated thermal movements.
  2. Manufacturer Qualifications: Documentation of specified manufacturer qualifications.
  3. Manufacturer's Instructions: Printed installation instructions for polycarbonate sheet glazing; include storage, requirements, recommended glazing techniques, and installation accessories.
  4. Specimen warranty documents.
  5. Operation and maintenance data: Printed instructions on recommended cleaning and maintenance materials and methods.
  6. Warranty documents specified in WARRANTY Article of PART 1 of this section.
  1. Manufacturer Qualifications:
  2. Minimum ten (10) years experience producing plastic glazing products.
  3. Minimum five (5) completed projects on which manufacturer has supplied plastic glazing, similar in type and scope to this project; each completed project to be minimum five (5) years old.
  4. Registered in accordance with ISO-9002 quality standards.
  5. Regulatory Requirements: Glazing materials to comply with the following building code:

** NOTE TO SPECIFIER ** Delete any codes listed in the sub-paragraphs below which do not apply to project.

  1. International Building Code (IBC), 2006 Edition.
  2. International Residential Code (IRC), 2006 Edition.
  1. Mock-Ups: Supply materials for mock-ups required in affected sections.
  2. LEED: Provide recycled content documentation for MR Credit 4 – Recycled Content.

1.6 DELIVERY, STORAGE, AND HANDLING

  1. Do not slide, drag, or drop polycarbonate sheet materials.
  2. Do not store polycarbonate sheet materials in areas subject to direct UV exposure.
  3. Store products of this section with polycarbonate sheet manufacturer's protective film intact.
  4. Maintain storage area in accordance with polycarbonate sheet manufacturer's instructions until installation of products.
  1. WARRANTY
  2. At project closeout, provide to Owner or Owners Representative an executed copy of the manufacturer's standard limited warranty against manufacturing defect, outlining its terms, conditions, and exclusions from coverage.

** NOTE TO SPECIFIER ** 3 year warranty is only for Thermoclear Easy Clean Sheets. 5 year warranty is only for Lexan 9030 and Lexan 9030FR sheets. All others carry a 10 year warranty. Retain only those warranties applicable to the specified products and delete all others.

  1. Duration: Ten (10) year warranty against defects in materials.

PART 2 PRODUCTS

2.1 MANUFACTURERS

  1. Acceptable Manufacturer: AmeriLux International LLC.

1212 Enterprise Dr, DePere, WI 54115; Tel: (920) 336-9300; Fax: (920) 336-9301; E-Mail:

For Preferred Systems Integrators and Installers contact AmeriLux International.

  1. No Substitutions
  1. SCOPE / APPLICATIONS

** NOTE TO SPECIFIER ** Retain only those allocation related to the Work specified in this section and delete all others. Add additional applications where not listed.

  1. Provide polycarbonate glazing panels for use in glazed curtain wall assemblies.
  2. Provide polycarbonate glazing panels for use ininterior partitions.
  3. Provide polycarbonate glazing panels for use in protective railing applications.
  1. LEXAN THERMOCLICK - MULTIWALL POLYCARBONATE PANEL

A.40mmLexan Thermoclick - Clear

1.Thermal Transmission (U-Value): .22as determined by calculations based on test data, in accordance with ISO 10077 (EN673).

2.Solar Heat Gain Coefficient: 0.64 per EN 410.

3.Light transmission: 59%. Change not to exceed 6% percent per ASTM D1003.

4.Yellowing intensity: Change not to exceed a delta of 10 per ASTM D1925.

5.Fire rating: Class A per ASTM E-84. Class CCI per ASTM D-635. Maximum Flame Spread/Smoke Development: 15/235

6.Sound Transmission: STC24

7.Weather resistance, when tested for 1500 hours in accordance with ÅSTM G 53 and QUV 313B:

8.Impact Resistant >69ft/sec per KRI-TNO

9.Coating integrity: Intact after testing period.

B.40mm Lexan Thermoclick- Opal

1.Thermal Transmission (U-Value): .22as determined by calculations based on test data, in accordance with ISO 10077 (EN673).

2.Solar Heat Gain Coefficient: 0.57per EN 410.

3.Light transmission: 50%. Change not to exceed 6% percentper ASTM D1003.

4.Yellowing intensity: Change not to exceed a delta of 15per ASTM D1925.

5.Fire rating: Class A per ASTM E-84. Class CCI per ASTM D-635. Maximum Flame Spread/Smoke Development: 15/235

6.Sound Transmission: STC24

7.Weather resistance, when tested for 1500 hours in accordance with ÅSTM G 53 and QUV 313B:

8.Impact Resistant >69ft/sec per KRI-TNO

9.Coating integrity: Intact after testing period.

C.40mmLexan Thermoclick - Blue

1.Thermal Transmission (U-Value): .22as determined by calculations based on test data, in accordance with ISO 10077 (EN673).

2.Solar Heat Gain Coefficient: 0.51per EN 410.

3.Light transmission: 20%. Change not to exceed 6% percentper ASTM D1003.

4.Yellowing intensity: Change not to exceed a delta of 15per ASTM D1925.

5.Fire rating: Class A per ASTM E-84. Class CCI per ASTM D-635. Maximum Flame Spread/Smoke Development: 15/235

6.Sound Transmission: STC24

7.Weather resistance, when tested for 1500 hours in accordance with ÅSTM G 53 and QUV 313B:

8.Impact Resistant >69ft/sec per KRI-TNO

9.Coating integrity: Intact after testing period.

D.40mm Lexan Thermoclick– Green(Not a stock Item, contact AmeriLux for availability)

1.Thermal Transmission (U-Value): .22as determined by calculations based on test data, in accordance with ISO 10077 (EN673).

2.Solar Heat Gain Coefficient: 0.55per EN 410.

3.Light transmission: 46%. Change not to exceed 6% percentper ASTM D1003.

4.Yellowing intensity: Change not to exceed a delta of 15per ASTM D1925.

5.Fire rating: Class A per ASTM E-84. Class CCI per ASTM D-635. Maximum Flame Spread/Smoke Development: 15/235

6.Sound Transmission: STC24

7.Weather resistance, when tested for 1500 hours in accordance with ÅSTM G 53 and QUV 313B:

8.Impact Resistant >69ft/sec per KRI-TNO

9.Coating integrity: Intact after testing period.

E.40mm Lexan Thermoclick– Orange(Not a stock Item, contact AmeriLux for availability)

1.Thermal Transmission (U-Value): .22 as determined by calculations based on test data, in accordance with ISO 10077 (EN673).

2.Solar Heat Gain Coefficient: 0.59per EN 410.

3.Light transmission: 34%. Change not to exceed 6% percentper ASTM D1003.

4.Yellowing intensity: Change not to exceed a delta of 15per ASTM D1925.

5.Fire rating: Class A per ASTM E-84. Class CCI per ASTM D-635. Maximum Flame Spread/Smoke Development: 15/235

6.Sound Transmission: STC24

7.Weather resistance, when tested for 1500 hours in accordance with ÅSTM G 53 and QUV 313B:

8.Impact Resistant >69ft/sec per KRI-TNO

9.Coating integrity: Intact after testing period.

F.40mm Lexan Thermoclick– Purple(Not a stock Item, contact AmeriLux for availability)

1.Thermal Transmission (U-Value): .22as determined by calculations based on test data, in accordance with ISO 10077 (EN673).

2.Solar Heat Gain Coefficient: 0.54per EN 410.

3.Light transmission: 15%. Change not to exceed 6% percentper ASTM D1003.

4.Yellowing intensity: Change not to exceed a delta of 15per ASTM D1925.

5.Fire rating: Class A per ASTM E-84. Class CCI per ASTM D-635. Maximum Flame Spread/Smoke Development: 15/235

6.Sound Transmission: STC24

7.Weather resistance, when tested for 1500 hours in accordance with ÅSTM G 53 and QUV 313B:

8.Impact Resistant >69ft/sec per KRI-TNO

9.Coating integrity: Intact after testing period.

G.40mm Lexan Thermoclick– Red(Not a stock Item, contact AmeriLux for availability)

1.Thermal Transmission (U-Value): .22as determined by calculations based on test data, in accordance with ISO 10077 (EN673).

2.Solar Heat Gain Coefficient: 0.56per EN 410.

3.Light transmission: 27%. Change not to exceed 6% percentper ASTM D1003.

4.Yellowing intensity: Change not to exceed a delta of 15per ASTM D1925.

5.Fire rating: Class A per ASTM E-84. Class CCI per ASTM D-635. Maximum Flame Spread/Smoke Development: 15/235

6.Sound Transmission: STC24

7.Weather resistance, when tested for 1500 hours in accordance with ÅSTM G 53 and QUV 313B:

8.Impact Resistant >69ft/sec per KRI-TNO

9.Coating integrity: Intact after testing period.

H.40mm Lexan Thermoclick– Yellow(Not a stock Item, contact AmeriLux for availability)

1.Thermal Transmission (U-Value): .22as determined by calculations based on test data, in accordance with ISO 10077 (EN673).

2.Solar Heat Gain Coefficient: 0.61per EN 410.

3.Light transmission: 59%. Change not to exceed 6% percentper ASTM D1003.

4.Yellowing intensity: Change not to exceed a delta of 15per ASTM D1925.

5.Fire rating: Class A per ASTM E-84. Class CCI per ASTM D-635. Maximum Flame Spread/Smoke Development: 15/235

6.Sound Transmission: STC24

7.Weather resistance, when tested for 1500 hours in accordance with ÅSTM G 53 and QUV 313B:

8.Impact Resistant >69ft/sec per KRI-TNO

9.Coating integrity: Intact after testing period.

I.40mm Lexan Thermoclick– Green Solar Control IR(Not a stock Item, contact AmeriLux for availability)

1.Thermal Transmission (U-Value): .22as determined by calculations based on test data, in accordance with ISO 10077 (EN673).

2.Solar Heat Gain Coefficient: 0.40per EN 410.

3.Light transmission: 38%. Change not to exceed 6% percentper ASTM D1003.

4.Yellowing intensity: Change not to exceed a delta of 15per ASTM D1925.

5.Fire rating: Class A per ASTM E-84. Class CCI per ASTM D-635. Maximum Flame Spread/Smoke Development: 15/235

6.Sound Transmission: STC24

7.Weather resistance, when tested for 1500 hours in accordance with ÅSTM G 53 and QUV 313B:

8.Impact Resistant >69ft/sec per KRI-TNO

9.Coating integrity: Intact after testing period.

J.40mm Lexan Thermoclick– Blue Solar Control IR(Not a stock Item, contact AmeriLux for availability)

1.Thermal Transmission (U-Value): .22as determined by calculations based on test data, in accordance with ISO 10077 (EN673).

2.Solar Heat Gain Coefficient: 0.37per EN 410.

3.Light transmission: 23%. Change not to exceed 6% percentper ASTM D1003.

4.Yellowing intensity: Change not to exceed a delta of 15per ASTM D1925.

5.Fire rating: Class A per ASTM E-84. Class CCI per ASTM D-635. Maximum Flame Spread/Smoke Development: 15/235

6.Sound Transmission: STC24

7.Weather resistance, when tested for 1500 hours in accordance with ÅSTM G 53 and QUV 313B:

8.Impact Resistant >69ft/sec per KRI-TNO

9.Coating integrity: Intact after testing period.

K.40mm Lexan Thermoclick– Grey Solar Control IR

1.Thermal Transmission (U-Value): .22as determined by calculations based on test data, in accordance with ISO 10077 (EN673).

2.Solar Heat Gain Coefficient: 0.32per EN 410.

3.Light transmission: 14%. Change not to exceed 6% percentper ASTM D1003.

4.Yellowing intensity: Change not to exceed a delta of 15per ASTM D1925.

5.Fire rating: Class A per ASTM E-84. Class CCI per ASTM D-635. Maximum Flame Spread/Smoke Development: 15/235

6.Sound Transmission: STC24

7.Weather resistance, when tested for 1500 hours in accordance with ÅSTM G 53 and QUV 313B:

8.Impact Resistant >69ft/sec per KRI-TNO

9.Coating integrity: Intact after testing period.

L.50mmLexan Thermoclick– Clear

1.Thermal Transmission (U-Value): .176 as determined by calculations based on test data, in accordance with ISO 10077 (EN673).

2.Solar Heat Gain Coefficient: 0.50per EN 410.

3.Light transmission: 47%. Change not to exceed 6% percentper ASTM D1003.

4.Yellowing intensity: Change not to exceed a delta of 10per ASTM D1925.

5.Fire rating: Class A per ASTM E-84. Class CCI per ASTM D-635. Maximum Flame Spread/Smoke Development: 5/20

6.Sound Transmission: STC27 per DIN 52210-75

7.Weather resistance, when tested for 1500 hours in accordance with ÅSTM G 53 and QUV 313B:

8.Impact Resistant >69ft/sec per KRI-TNO

9.Coating integrity: Intact after testing period.

M.50mm Lexan Thermoclick- Opal

1.Thermal Transmission (U-Value): .176 as determined by calculations based on test data, in accordance with ISO 10077 (EN673).

2.Solar Heat Gain Coefficient: 0.45per EN 410.

3.Light transmission: 37%. Change not to exceed 6% percentper ASTM D1003.

4.Yellowing intensity: Change not to exceed a delta of 15per ASTM D1925.

5.Fire rating: Class A per ASTM E-84. Class CCI per ASTM D-635. Maximum Flame Spread/Smoke Development: 5/20

6.Sound Transmission: STC27 per DIN 52210-75

7.Weather resistance, when tested for 1500 hours in accordance with ÅSTM G 53 and QUV 313B:

8.Impact Resistant >69ft/sec per KRI-TNO

9.Coating integrity: Intact after testing period.

N.50mm Lexan Thermoclick– Blue(Not a stock Item, contact AmeriLux for availability)

1.Thermal Transmission (U-Value): .176 as determined by calculations based on test data, in accordance with ISO 10077 (EN673).

2.Solar Heat Gain Coefficient: 0.41per EN 410.

3.Light transmission: 13%. Change not to exceed 6% percentper ASTM D1003.

4.Yellowing intensity: Change not to exceed a delta of 15per ASTM D1925.

5.Fire rating: Class A per ASTM E-84. Class CCI per ASTM D-635. Maximum Flame Spread/Smoke Development: 5/20

6.Sound Transmission: STC27 per DIN 52210-75

7.Weather resistance, when tested for 1500 hours in accordance with ÅSTM G 53 and QUV 313B:

8.Impact Resistant >69ft/sec per KRI-TNO

9.Coating integrity: Intact after testing period.

O.50mm Lexan Thermoclick– Green(Not a stock Item, contact AmeriLux for availability)

1.Thermal Transmission (U-Value): .176 as determined by calculations based on test data, in accordance with ISO 10077 (EN673).

2.Solar Heat Gain Coefficient: 0.44per EN 410.

3.Light transmission: 37%. Change not to exceed 6% percentper ASTM D1003.

4.Yellowing intensity: Change not to exceed a delta of 15per ASTM D1925.

5.Fire rating: Class A per ASTM E-84. Class CCI per ASTM D-635. Maximum Flame Spread/Smoke Development: 5/20

6.Sound Transmission: STC27 per DIN 52210-75

7.Weather resistance, when tested for 1500 hours in accordance with ÅSTM G 53 and QUV 313B:

8.Impact Resistant >69ft/sec per KRI-TNO

9.Coating integrity: Intact after testing period.

P.50mm Lexan Thermoclick– Orange(Not a stock Item, contact AmeriLux for availability)

1.Thermal Transmission (U-Value): .176 as determined by calculations based on test data, in accordance with ISO 10077 (EN673).

2.Solar Heat Gain Coefficient: 0.44per EN 410.

3.Light transmission: 28%. Change not to exceed 6% percentper ASTM D1003.

4.Yellowing intensity: Change not to exceed a delta of 15per ASTM D1925.

5.Fire rating: Class A per ASTM E-84. Class CCI per ASTM D-635. Maximum Flame Spread/Smoke Development: 5/20

6.Sound Transmission: STC27 per DIN 52210-75

7.Weather resistance, when tested for 1500 hours in accordance with ÅSTM G 53 and QUV 313B:

8.Impact Resistant >69ft/sec per KRI-TNO

9.Coating integrity: Intact after testing period.

Q.50mm Lexan Thermoclick– Purple(Not a stock Item, contact AmeriLux for availability)

1.Thermal Transmission (U-Value): .176 as determined by calculations based on test data, in accordance with ISO 10077 (EN673).

2.Solar Heat Gain Coefficient: 0.44per EN 410.

3.Light transmission: 10%. Change not to exceed 6% percentper ASTM D1003.

4.Yellowing intensity: Change not to exceed a delta of 15per ASTM D1925.

5.Fire rating: Class A per ASTM E-84. Class CCI per ASTM D-635. Maximum Flame Spread/Smoke Development: 5/20

6.Sound Transmission: STC27 per DIN 52210-75

7.Weather resistance, when tested for 1500 hours in accordance with ÅSTM G 53 and QUV 313B:

8.Impact Resistant >69ft/sec per KRI-TNO

9.Coating integrity: Intact after testing period.

R.50mm Lexan Thermoclick– Red(Not a stock Item, contact AmeriLux for availability)

1.Thermal Transmission (U-Value): .176 as determined by calculations based on test data, in accordance with ISO 10077 (EN673).

2.Solar Heat Gain Coefficient: 0.45per EN 410.

3.Light transmission: 21%. Change not to exceed 6% percentper ASTM D1003.

4.Yellowing intensity: Change not to exceed a delta of 15per ASTM D1925.

5.Fire rating: Class A per ASTM E-84. Class CCI per ASTM D-635. Maximum Flame Spread/Smoke Development: 5/20

6.Sound Transmission: STC27 per DIN 52210-75

7.Weather resistance, when tested for 1500 hours in accordance with ÅSTM G 53 and QUV 313B:

8.Impact Resistant >69ft/sec per KRI-TNO

9.Coating integrity: Intact after testing period.

S.50mm Lexan Thermoclick– Yellow(Not a stock Item, contact AmeriLux for availability)

1.Thermal Transmission (U-Value): .176 as determined by calculations based on test data, in accordance with ISO 10077 (EN673).

2.Solar Heat Gain Coefficient: 0.50per EN 410.

3.Light transmission: 48%. Change not to exceed 6% percentper ASTM D1003.

4.Yellowing intensity: Change not to exceed a delta of 15per ASTM D1925.

5.Fire rating: Class A per ASTM E-84. Class CCI per ASTM D-635. Maximum Flame Spread/Smoke Development: 5/20

6.Sound Transmission: STC27 per DIN 52210-75

7.Weather resistance, when tested for 1500 hours in accordance with ÅSTM G 53 and QUV 313B:

8.Impact Resistant >69ft/sec per KRI-TNO

9.Coating integrity: Intact after testing period.

T.50mm Lexan Thermoclick– Green Solar Control IR(Not a stock Item, contact AmeriLux for availability)