SECTION 32 12 16

ASPHALT PAVING

PART 1 – GENERAL

1.01REFERENCES

  1. The following is a list of standards which may be referenced in this section:
  2. American Association of State Highway and Transportation Officials (AASHTO):
  3. M17, Standard Specification for Mineral Filler for Bituminous Paving Mixtures.
  4. M81, Standard Specification for Cut-Back Asphalt (Rapid Curing Type).
  5. M82, Standard Specification for Cut-Back Asphalt (Medium Curing Type).
  6. M140, Standard Specification for Emulsified Asphalt.
  7. M208, Standard Specification for Cationic Emulsified Asphalt.
  8. T166, Standard Method of Test for Bulk Specific Gravity of Compacted Asphalt Mixtures Using Saturated Surface Dry Specimens.
  9. T176 Standard Method of Test for Plastic Fines in Graded Aggregates and Soils by Use of the Sand Equivalent Test.
  10. T230, Standard Method of Test for Determining Degree of Pavement Compaction of Bituminous Aggregate Mixtures.
  11. T245, Standard Method of Test for Resistance to Plastic Flow of Bituminous Mixtures Using Marshall Apparatus.
  12. T246, Standard Method of Test for Resistance to Deformation and Cohesion of Bituminous Mixtures by Means of Hveem Apparatus.
  13. T247, Standard Method of Test for Preparation of Test Specimens of Bituminous Mixtures by Means of California Kneading Compactor.
  14. T283, Standard Method of Test for Resistance of Compacted Bituminous Mixture to Moisture Induced Damage.
  15. T304, Standard Method of Test for Uncompacted Void Content of Fine Aggregate (Method A).
  16. Asphalt Institute (AI):
  1. Manual Series No. 2 (MS 2), Mix Design Methods for Asphalt Concrete.
  2. Superpave Series No. 2 (SP 2), Superpave Mix Design.
  3. ASTM International (ASTM):
  4. D2041, Test Method for Theoretical Maximum Specific Gravity and Density of Bituminous Paving Mixtures.
  5. D4318, Test Methods for Liquid Limit, Plastic Limit, and Plasticity Index of Soils.
  6. D4791, Test Method for Flat Particles, Elongated Particles, or Flat and Elongated Particles in Coarse Aggregate.
  7. D5821, Test Method for Determining the Percentage of Fractured Particles in Coarse Aggregate.
  8. E329, Specification for Agencies Engaged in the Testing and/or Inspection of Materials Used in Construction.

1.02DEFINITIONS

  1. Combined Aggregate: All mineral constituents of asphalt concrete mix, including mineral filler and separately sized aggregates.
  2. RAP: Reclaimed asphalt pavement.
  3. Standard Specifications: New Jersey Department of Transportation Standard Specifications for Road and Bridge Construction (2007), or latest edition.

1.03DESIGN REQUIREMENTS

  1. Provide the NJDOT Bituminous mixtures detailed on Plans

1.04SUBMITTALS

  1. Asphalt Concrete Mix Formula:
  2. Submit minimum of 15 days prior to start of production.
  3. Submittal to include the following information:
  4. Gradation and portion for each aggregate constituent used in mixture to produce a single gradation of aggregate within specified limits.
  5. Bulk specific gravity for each aggregate constituent.
  6. Measured maximum specific gravity of mix at optimum asphalt content determined in accordance with ASTM D2041.
  7. Percent of asphalt lost due to absorption by aggregate.
  8. Index of Retained Strength (TSR) at optimum asphalt content as determined by AASHTO T283.
  9. Percentage of asphalt cement, to nearest 0.1 percent, to be added to mixture.
  10. Optimum mixing temperature.
  11. Optimum compaction temperature.
  12. Temperature-viscosity curve of asphalt cement to be used.
  13. Brand name of any additive to be used and percentage added to mixture.
  14. Test Report for Asphalt Cement:
  15. Submit minimum 10 days prior to start of production.
  16. Show appropriate test method(s) for each material and the test results.
  17. Manufacturer’s Certificate of Compliance, in accordance with Division 01, Manufacturers’ Field Services, for the following materials:
  18. Aggregate: Gradation, source test results as defined in Standard Specifications.
  19. Asphalt for Binder: Type, grade, and viscosity-temperature curve.
  20. Prime Coat: Type and grade of asphalt.
  21. Tack Coat: Type and grade of asphalt.
  22. Additives.
  23. Mix: Conforms to job-mix formula.
  24. Statement of qualification for independent testing laboratory and field testing agency.
  25. Test Results:
  26. Mix design.
  27. Asphalt concrete core.
  28. Gradation and asphalt content of uncompacted mix.
  29. Field density.
  30. Quality control.

1.05QUALITY ASSURANCE

  1. Qualifications:
  2. Independent Testing Laboratory: In accordance with ASTM E329.
  3. Asphalt concrete mix formula shall be prepared by approved certified independent laboratory under the supervision of a certified asphalt technician.

1.06ENVIRONMENTAL REQUIREMENTS

  1. Temperature: Do not apply asphalt materials or place asphalt mixes when ground temperature is lower than 40 degrees F or air temperature is lower 35 degrees F. Measure ground and air temperature in shaded areas away from heat sources or wet surfaces.
  2. Moisture: Do not apply asphalt materials or place asphalt mixes when application surface is wet.

PART 2 - PRODUCTS

2.01MATERIALS

  1. Prime Coat: Cut-back asphalt, conform to the Standard Specifications.
  2. Tack Coat: Emulsified asphalt, conform to the Standard Specifications

2.02ASPHALT CONCRETE MIX

  1. General:
  2. Mix formula shall not be modified except with written approval of Engineer.
  3. Source Changes:
  4. Should material source(s) change, establish new asphalt concrete mix formula before new material(s) is used.
  5. Perform check tests of properties of plant mix bituminous materials on first day of production and as requested by Engineer to confirm that properties are in compliance with design criteria.
  6. Make adjustments in gradation or asphalt content as necessary to meet design criteria.
  7. Asphalt Concrete: Type as shown and as specified in the Standard Specifications.
  8. Aggregate:
  9. General: As specified in the Standard Specifications.
  10. Asphalt Cement: Paving Gradeas specified in the Standard Specifications.

PART 3 - EXECUTION

3.01GENERAL

  1. Traffic Control:
  2. In accordance with Section 01 50 00, Temporary Facilities and Controls.
  3. Minimize inconvenience to traffic, but keep vehicles off freshly treated or paved surfaces to avoid pickup and tracking of asphalt.
  4. Driveways: Repave driveways from which pavement was removed. Leave driveways in as good or better condition than before start of construction.

3.02LINE AND GRADE

  1. Provide and maintain intermediate control of line and grade, independent of underlying base, to meet finish surface grades and minimum thickness.
  2. Shoulders: Construct to line, grade, and cross section shown.

3.03PREPARATION

  1. Prepare subgrade as specified in Section 31 23 13, Subgrade Preparation and/or the Standard Specifications. In the instance of a conflict, Standard Specifications shall govern.

3.04PAVEMENT APPLICATION

  1. General: Place asphalt concrete mixture on approved, prepared base in conformance with the Standard Specifications.
  2. Tack Coat:
  3. Apply uniformly to clean, dry surfaces avoiding overlapping of applications.
  4. Do not apply more tack coat than necessary for the day’s paving operation.
  5. Touch up missed or lightly coated surfaces and remove excess material.
  6. Application Rate:
  7. Minimum 0.05 to 0.15 gallon per square yard of surface area.
  8. Pavement Mix:
  9. Prior to Paving:
  10. Sweep primed surface free of dirt, dust, or other foreign matter.
  11. Patch holes in primed surface with asphalt concrete pavement mix.
  12. Blot excess prime material with sand.
  13. Compacted Lift Thickness:
  14. Minimum: Twice maximum aggregate size, but in no case less than 1 inch.
  15. Maximum: 4 inches.
  16. Total Compacted Thickness: As shown.
  17. Apply such that meet lines are straight and edges are vertical.
  18. Collect and dispose of segregated aggregate from raking process. Do not scatter material over finished surface.
  19. Joints:
  20. Offset edge of each layer a minimum of 150 millimeters (6 inches) so joints are not directly over those in underlying layer.
  21. Offset longitudinal joints in roadway pavements so longitudinal joints in wearing layer coincide with pavement centerlines and lane divider lines.
  22. Form transverse joints by cutting back on previous day’s run to expose full vertical depth of layer.
  23. Succeeding Lifts: Apply tack coat to pavement surface between each lift.
  24. After placement of pavement, seal meet line by painting a minimum of 150 millimeters (6 inches) on each side of joint with cut back or emulsified asphalt. Cover immediately with sand.
  25. Compaction:
  26. Roll until roller marks are eliminated and minimum density of 95 percent of measured maximum density determined in accordance with ASTM D2041is obtained.
  27. Joint Compaction:
  28. Place top or wearing layer as continuously as possible.
  29. Pass roller over unprotected end of freshly laid mixture only when placing of mix is discontinued long enough to permit mixture to become chilled.
  30. Cut back previously compacted mixture when Work is resumed to produce slightly beveled edge for full thickness of layer.
  31. Cut away waste material and lay new mix against fresh cut.
  32. Tolerances:
  33. General: Conduct measurements for conformity with crown and grade immediately after initial compression. Correct variations immediately by removal or addition of materials and by continuous rolling.
  34. Completed Surface or Wearing Layer Smoothness:
  35. Uniform texture, smooth, and uniform to crown and grade.
  36. Maximum Deviation: 1/8 inch from lower edge of a 12 foot straightedge, measured continuously parallel and at right angle to centerline.
  37. If surface of completed pavement deviates by more than twice specified tolerances, remove and replace wearing surface.

3.05PAVEMENT OVERLAY

  1. Preparation:
  2. Remove fatty asphalt, grease drippings, dust, and other deleterious matter.
  3. Surface Depressions: Fill with asphalt concrete mix, and thoroughly compact.
  4. Damaged Areas: Remove broken or deteriorated asphalt concrete and patch as specified in Article Patching.
  5. Portland Cement Concrete Joints: Remove joint filler to minimum 12 millimeters (1/2 inch) below surface.
  6. Application:
  7. Tack Coat: As specified in this section.
  8. Place and compact asphalt concrete as specified in Article Pavement Application.
  9. Place first layer to include widening of pavement and leveling of irregularities in surface of existing pavement.
  10. When leveling irregular surfaces and raising low areas, the actual compacted thickness of any one lift shall not exceed 50 millimeters (2 inches).
  11. Actual compacted thickness of intermittent areas of 100 square meters (120 square yards) or less may exceed 50 millimeters (2 inches), but not 100 millimeters (4 inches).
  12. Final wearing layer shall be of uniform thickness, and meet grade and cross section as shown.

3.06PATCHING

  1. Preparation:
  2. Remove damaged, broken, or unsound asphalt concrete adjacent to patches. Trim to straight lines exposing smooth, sound, vertical edges.
  3. Prepare patch subgrade as specified in Section 31 23 13, Subgrade Preparation.
  4. Application:
  5. Patch Thickness: 3 inches or thickness of adjacent asphalt concrete, whichever is greater.
  6. Place asphalt concrete mix across full width of patch in layers of equal thickness.
  7. Spread and grade asphalt concrete with hand tools or mechanical spreader, depending on size of area to be patched.
  8. Compaction:
  9. Roll patches with power rollers capable of providing compression of 200 to 300 pounds per linear inch. Use hand tampers where rolling is impractical.
  10. Begin rolling top course at edges of patches, lapping adjacent asphalt surface at least 1/2 the roller width. Progress toward center of patch overlapping each preceding track by at least 1/2 width of roller.
  11. Make sufficient passes over entire area to remove roller marks and to produce desired finished surface.
  12. Tolerances:
  13. Finished surface shall be flush with and match grade, slope, and crown of adjacent surface.
  14. Tolerance: Surface smoothness shall not deviate more than plus 6 millimeters (1/4 inch) or minus 0 millimeter when straightedge is laid across patched area between edges of new pavement and surface of old surfacing.

3.07FIELD QUALITY CONTROL

  1. General: Provide services of approved certified independent testing laboratory to conduct tests.
  2. Field Density Tests:
  3. Perform tests from cores or sawed samples in accordance with AASHTO T230 and AASHTO T166.
  4. Measure with properly operating and calibrated nuclear density gauge in accordance with ASTM D2950.
  5. Maximum Density: In accordance with ASTM D2041, using sample of mix taken prior to compaction from same location as density test sample.
  6. Testing Frequency:
  7. Quality Control Tests:
  8. Asphalt Content, Aggregate Gradation: Once per every 500 tons of mix or once every 4 hours, whichever is greater.
  9. Mix Design Properties, Measured Maximum (Rice’s) Specific Gravity: Once every 1,000 tons or once every 8 hours, whichever is greater.
  10. Density Tests: Once every 500 tons of mix or once every 4 hours, whichever is greater.

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END OF SECTION 32 12 16

Barlow Parking Improvements ProjectASPHALT PAVING

Stockton University32 12 16 - 1

PAI Project SSCO1501Issued for Bid September 17, 2015