FIELD START-UP FORM
Date: / / Unit Serial #: 009951-001-001
Unit is installed at: Co. Performing Start-up:
Co. Name: USC Thomas Cooper Library Co. Name:
Address: Address:
Phone Number:
Technician performing start-up:
In order for the WARRANTY on your unit to be valid this form must be completed and returned directly to “Concepts and Designs, Inc. at PO Box 288, Owatonna MN 55060” or faxed to 507-451-1177. Complete this form as the start up of the unit is being performed using these Instructions by circling or writing in the correct value.
PRELIMINARY INSPECTION OF UNIT:
The unit has been checked for general cleanliness; any debris small or large has been removed, the unit is clean:
Yes No N/A
Has remote station panel and any shipped loose stats been connected to the unit for testing?
Yes No N/A
Have wire terminals and connections been checked for tightness?
Yes No N/A
Are all fuses installed and have the correct value as compared to the electrical schematic for this unit?
Yes No N/A
Have the supply air outlet, and the blower inlets been checked and are free from obstructions? Yes No N/A
Blower(s) has been checked. Shaft rotates freely and sheaves are aligned. Sheaves, blower, and motor bolts or set screws checked for tightness:
Yes No N/A
FILTER PRE STARTUP CHECK:
Filters Properly Installed:
Yes No N/A
Filters Proper size and fit:
Yes No N/A
SUPPLY BLOWER #1 OPERATION PRE STARTUP CHECK:
VISUAL INSPECTION
Belts in good condition:
Yes No N/A
Blower spins freely:
Yes No N/A
Bolts and setscrews all checked for tightness:
Yes No N/A
Motor Nameplate Data:
Horse Power:
Amperage:
RPM:
Overloads set at:
Blower:
Blower RPM on unit Detail Schedule Sheet in O&M is.
N/A Enter a Value RPM
Belts:
Distance between shaft centers:
Enter Value: N/A
Belt size:
Enter Value: N/A
Belt type:
Enter Value: N/A
Belt quantity:
Enter Value: N/A
SUPPLY BLOWER #1 VFD PRE START CHECK
This VFD operates which motor:
VISUAL INSPECTION
Have wire terminals and connections been checked for tightness?
Yes No N/A
General condition of VFD:
Poor Fair Good
Is electrical enclosure for VFD properly vented?
Yes No N/A
Is the electrical enclosure equipped with an electric heater?
Yes No N/A
VFD INFORMATION
Manufacturer:
Serial #
Model#
SUPPLY BLOWER #2 OPERATION PRE STARTUP CHECK:
VISUAL INSPECTION
Belts in good condition:
Yes No N/A
Blower spins freely:
Yes No N/A
Bolts and setscrews all checked for tightness:
Yes No N/A
Motor Nameplate Data:
Horse Power:
Amperage:
RPM:
Overloads set at:
Blower:
Blower RPM on unit Detail Schedule Sheet in O&M is.
N/A Enter a Value RPM
Belts:
Distance between shaft centers:
Enter Value: N/A
Belt size:
Enter Value: N/A
Belt type:
Enter Value: N/A
Belt quantity:
Enter Value: N/A
SUPPLY BLOWER #2 VFD PRE START CHECK
This VFD operates which motor:
VISUAL INSPECTION
Have wire terminals and connections been checked for tightness?
Yes No N/A
General condition of VFD:
Poor Fair Good
Is electrical enclosure for VFD properly vented?
Yes No N/A
Is the electrical enclosure equipped with an electric heater?
Yes No N/A
VFD INFORMATION
Manufacturer:
Serial #
Model#
FACE AND BYPASS DAMPER PRE START CHECK:
Dampers and actuators have been checked. All damper linkages are free to move, no binding will occur:
Yes No N/A
DH STEAM REACTIVATION PRE STARTUP CHECK:
DESICCANT WHEEL VISUAL INSPECTION
Wheel Surface Good Fair Poor
Drive Motor & Chain Good Fair Poor
Name Plate Amp:
Overloads/Fuses Set At:
Process and Reactivation Seals Good Fair Poor
DH REACTIVATION VISUAL INSPECTION
Steam
Coil Surfaces Good Fair Poor
Valve and Actuators Installed Correctly
Yes No N/A
Vents and Traps Opened
Yes No N/A
Hand Valves Installed
Yes No N/A
Cassette Properly Ventilated
Yes No N/A
Name Plate Steam Pressure:
Actual Steam Pressure:
Reactivation Blower
Cone within 1/8” of the wheel inner surface?
Yes No N/A
Blower Wheel Free Of Debris
Yes No N/A
Blower Spins Freely
Yes No N/A
Reactivation Motor
Bolts For Tightness Yes No N/A
Name Plate HP:
Name Plate Amps:
Name Plate Rpm :
Overloads Set @:
REACTIVATION VFD VISUAL INSPECTION
Have wire terminals and connections on VFD been checked for tightness?
Yes No N/A
General condition of VFD:
Poor Fair Good
Is electrical enclosure for VFD properly vented?
Yes No N/A
Is the electrical enclosure equipped with an electric heater?
Yes No N/A
VFD INFORMATION
Manufacturer:
Serial #
Model#
POST COOL CW COIL PRE STARTUP CHECK:
Coils are installed in the correct position and orientation:
Yes No N/A
Coil surface free of debris:
Yes No N/A
Intermediate drain pan (if installed) is sloped to the drainpipe.
Yes No N/A
Pipe connections sealed inside and out:
Yes No N/A
Control valves installed in proper position and labeled:
Yes No N/A
Vent & drain assembly installed and labeled:
Yes No N/A
Glycol type used:
Enter Value
% Of glycol concentration:
Enter Value
UNIT OPERATIONAL CHECK
VOLTAGE SUPPLIED TO THE UNIT:
What is the Measured Voltage supplied to the unit?
N/A Enter a Value / / VAC
What is the Voltage stated on unit nameplate?
N/A Enter a Value VAC.
PRIMARY TRANSFORMER VOLTAGE
Is the transformers wired for the correct voltage?
Yes No N/A
What is the voltage leaving the primary transformer?
N/A Enter a Value VAC.
SUPPLY BLOWER #1 START CHECK:
Is Blower rotation correct?
Yes No N/A
The supply blower did not start until the inlet or discharge damper was almost completely open.
Yes No N/A
Blower RPM is measured and found to be.
N/A Direct Drive Enter a Value RPM
Blower RPM on unit Detail Schedule Sheet in O&M is.
N/A Enter a Value RPM
Amp draw on blower motor is.
N/A L1-L2 L1-L3 L2-L3 Amps
The Full Load Amp draw on motor nameplate is.
N/A Enter a Value Amps.
Blower motor starter overload is set at:
N/A Enter a Value Amps.
SUPPLY BLOWER #1 VFD START UP
INTERNAL PROGRAM SETTINGS
Min. frequency: Enter Value
Acceleration time: Enter Value
Deceleration time: Enter Value
Current limit Motor FLA +25%: Enter Value
Nominal voltage (Motor Name Plate): Enter Value
Nominal speed (Motor Name Plate): Enter Value
Nominal current (Motor FLA): Enter Value
I/O reference: Enter Value
Start type (Flying): Enter Value
Any additional changes made to default settings:
OPERATIONAL CHECK
Display functions correctly and shows real time value while in operation:
Yes No N/A
Fan on top of VFD operates any time VFD has power:
Yes No N/A
VFD enclosure cooling thermostat turns enclosure cooling fan on and off:
Yes No N/A
VFD enclosure heating thermostat turns enclosure heater on and off:
Yes No N/A
SUPPLY BLOWER #2 START CHECK:
Is Blower rotation correct?
Yes No N/A
The supply blower did not start until the inlet or discharge damper was almost completely open.
Yes No N/A
Blower RPM is measured and found to be.
N/A Direct Drive Enter a Value RPM
Blower RPM on unit Detail Schedule Sheet in O&M is.
N/A Enter a Value RPM
Amp draw on blower motor is.
N/A L1-L2 L1-L3 L2-L3 Amps
The Full Load Amp draw on motor nameplate is.
N/A Enter a Value Amps.
Blower motor starter overload is set at:
N/A Enter a Value Amps.
SUPPLY BLOWER #2 VFD START UP
INTERNAL PROGRAM SETTINGS
Min. frequency: Enter Value
Acceleration time: Enter Value
Deceleration time: Enter Value
Current limit Motor FLA +25%: Enter Value
Nominal voltage (Motor Name Plate): Enter Value
Nominal speed (Motor Name Plate): Enter Value
Nominal current (Motor FLA): Enter Value
I/O reference: Enter Value
Start type (Flying): Enter Value
Any additional changes made to default settings:
OPERATIONAL CHECK
Display functions correctly and shows real time value while in operation:
Yes No N/A
Fan on top of VFD operates any time VFD has power:
Yes No N/A
VFD enclosure cooling thermostat turns enclosure cooling fan on and off:
Yes No N/A
VFD enclosure heating thermostat turns enclosure heater on and off:
Yes No N/A
FACE AND BYPASS DAMPER STARTUP CHECK:
Dampers and actuators respond properly to control signal:
Yes No N/A
Face damper modulates fully to open and springs closed on loss of signal:
Yes No N/A
As face damper begins to open the bypass damper begins to close:
Yes No N/A
DESICCANT DEHUMIDIFIER START UP STEPS
DH Rotor:
Amp draw on DH Rotor drive motor is?
Single Phase Three Phase / /
The Full Load Amp draw on motor nameplate is?
Enter a Value
DH Rotor motor starter overload is set at or fused at:
Enter a Value
The DH Rotor rotates freely without vibration
Yes No N/A
REACTIVATION BLOWER OPERATION:
Is Blower rotation correct?
Yes No N/A
Amp draw on blower motor is?
Enter a Value / /
The Full Load Amp draw on motor nameplate is?
Enter a Value
Blower motor starter overload is set at:
Enter a Value
Reactivation airflow light on the remote is on when blower is running.
Yes No N/A
STEAM REACTIVATION:
Reactivation discharge temperature is controlled by: (circle one)
VFD Inlet damper N.A.
Control voltage to VFD correct:
Yes No N/A
VFD is controlled correctly to maintain discharge temp:
Yes No N/A
Reactivation inlet damper modulates correctly to maintain discharge temp:
Yes No N/A
STEAM REACTIVATION VFD INTERNAL PROGRAM SETTINGS:
Application: Enter Value
Basic parameters
Min. frequency: Enter Value
Max frequency: Enter Value
Accel. time: Enter Value
Decel. time: Enter Value
Current limit: Enter Value
Nominal voltage: Enter Value
Nominal frequency: Enter Value
Nominal speed: Enter Value
Nominal current: Enter Value
I/O reference: Enter Value
Output type:
1. Enter Value
2. Enter Value
Start type: Enter Value
Stop type: Enter Value
OPERATIONAL CHECK
Display functions correctly and shows real time value while in operation:
Yes No N/A
VFD muffin fan operates any time VFD has power:
Yes No N/A
Enclosure thermostat turns enclosure muffin fan on and off:
Yes No N/A
Enclosure thermostat turns enclosure heater on and off:
Yes No N/A
CHECKING OF SAFETY DEVICES:
The following safety switches and lights were tested and found to be working properly:
Yes No N/A
Reactivation airflow switch
Yes No N/A
Reactivation airflow light
Yes No N/A
Supply airflow switch
Yes No N/A
Supply airflow light
Yes No N/A
Rotation fault switch
Yes No N/A
REMOTE STATION
Lights checked for proper operation
Yes No N/A
Switches checked for proper operation
Yes No N/A
DH Process magnehelic reading is Process W.C” on Nameplate
Enter a Value: W.C.” Enter a Value: W.C.”
DH Reactivation magnehelic reading is Reactivation W.C.” on Nameplate
Enter a Value: W.C.” Enter a Value: W.C.”
DESICCANT PERFORMANCE MEASUREMENTS
Reactivation Inlet DB / Reactivation Outlet DBReactivation Inlet RH%
Process Inlet DB / Process Outlet DB
Process Inlet RH / Process Outlet %RH
Process Inlet Dew Point / Process Outlet Dew Point
Process Inlet gr/LB / Process Outlet gr/lb
POST COOL CW COILS
Control valve model #
Control valve actuator #
PERFORMANCE DATA
CFM:
Enter a Value
EAT DB:
Enter a Value °F
LAT DB:
Enter a Value °F
CDI CONTROLS
Control Vendor:
Type of Controller:
Serial Number:
Program Number:
CDI STANDARD WARRANTY AND
LIMITATION OF REMEDIES FOR BREACH OF WARRANTY
Concepts and Designs, Inc. (hereafter referred to as CDI) warrants all products to be free from defects in workmanship and material under normal usage for a period of twelve (12) months from date of factory documented startup or eighteen (18) months from the date of original factory shipment, which ever is shorter. CDI shall only be liable under this warranty if the product is properly installed and used according to the directions furnished by CDI.
The Basic Product Warranty is a “Parts Only” warranty and CDI’s obligation shall be limited to the replacement of new parts of the products for those returned to CDI’s factory at the purchaser’s expense and found to be defective by CDI. CDI will then repair or replace, at its option any such part determined to be defective during this warranty period. Replacement parts will be shipped F.O.B. CDI’s factory. CDI is not responsible for damages during transport of any product to or from CDI. Replacement of parts shall not extend the original warranty period of the original total product, including any replacement parts supplied.
This Standard warranty does not cover corrosion; normal deterioration; misapplication; labor charges paid for parts replacement, adjustments, repairs or other work; loss of refrigerant or natural gas, oil, or other fuel; components supplied by others; defects in parts resulting from neglect, negligence, accident, fire, explosion, high or low voltage, jumpering or jamming controls, shorting out of components; improper or contaminated fuel, excessive or inadequate fuel pressure; frozen heating or cooling coils; or any acts of nature.
This warranty does not cover failure of the purchaser or end user to follow the recommended maintenance schedule intervals and failure to perform such items as bearing lubrication, adjustments, cleaning or service on the heating system; or improper repairs or alterations; or misapplication of the equipment.
Any component of the unit found not working at the original startup of the unit (DOA) shall be replaced with no reasonable labor or freight expenses to the owner or installing contractor. After the initial startup the warranty shall be limited to the original cost of the component. Expenses shall not be charged at more than what is considered a reasonable negotiated rate between CDI and the installing contractor doing the work. This DOA warranty does not cover corrosion; normal deterioration; misapplication; loss of refrigerant, natural gas, oil, or other fuel; components supplied by others; defects in parts resulting from neglect, negligence, accident, fire, explosion, high or low voltage, jumpering or jamming controls, shorting out of components; improper or contaminated fuel, excessive or inadequate fuel pressure; frozen steam, heating or cooling coils; or any acts of nature.
It is expressly understood that this warranty is made IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, WHETHER ARISING FROM STATUTE, COMMON LAW, CUSTOM, OR OTHERWISE, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE, QUALITY, DESIGN, CONDITION, DURABILITY OR SUITABILITY, and in consideration of the express warranty herein contained, BUYER EXPRESSLY WAIVES ANY RIGHT TO CLAIM OTHER WARRANTIES, EXPRESSED OR IMPLIED.