B. Srinivasulu Reddy
E mail:
Phone No: +91 9705746622
Sub: Application for the Position of QC Incharge / Suitable Position
OBJECTIVE
Willing to work in well reputed organization to prove my technical knowledge skills
and work experience.
QUALIFICATION
Professional Qualification: Bachelor Degree in Mechanical Engineering
Certifications : CSWIP 3.1(Cert No: 28172/2)
AWS - Certified Welding Inspector
Internal Lead Auditor Training course (IRCA Certified)
QMS & ISO 9001-2008(Certification No: A17044)
ASNT-SNT-TC-1A Requirements,
a) ULTRASONIC LEVEL II
b) RADIGRAPHY LEVEL II
c) MPI LEVEL II
d) DPI LEVEL II
TRAINING/ COURSES
· Attended Visual and CSWIP 3.1 welding inspection course conducted by TWI, UK
· Member of Welding and Joining Society ( WJS ) of TWI
· Member of American Welding Society ( AWS )
CAREER SUMMARY
Mechanical Engineer specialized in Quality control activities of welding / piping /NDE/ Equipments, having total 20 years (India & Middle East) experience in fabrication, Inspection, quality control and Quality Management System; experience in EPC Projects / Fabrication Yard, LNG Plants, power plants and pressure vessels. Inspection and testing of static & rotating equipment’s, structures, chemical storage tanks, piping & accessories and vendor shop Inspection. Worked in various positions as QC Manager, Sr.QC Engineer, QC Engineer. Good knowledge in QMS & ISO 9001-2008, ASME, ASTM and API International codes & Standards. Out of 20 years, 12 years in project based inspection activities in Middle East
KEY ASPECTS
1 Quality Control activities in welding and related activities, piping and accessories, NDE, materials, pressure vessels (containers), fabrication and erection of equipments, Oil storage tanks, test packages, painting inspection, Inspection of structural fabrication and erection, concrete mix design and pouring, earthworks and RCC Structures.
2 Well experienced in preparation of Quality System Documents, Project Quality Plans, Quality Control Procedures, Inspection and Test Plans, Technical Submittals, Handover packs etc., in accordance with the client requirements
3 Establish project quality control programs, consistent with standards and specifications, Client requirements and standards, codes and local regulations and good practices
4 Preparation and qualification of WPS, PQR & WQT as per International Standards & codes.
5 Managed the quality control activities of concrete works from material validation, mix design, concrete pouring, sampling and testing.
6 Co ordinate the Batch Plant group and review the Concrete mix designs
7 Co ordinate with approved third party Inspection agency for conducting FDT, Concrete slump, Temperature and air content and specimen for lab test as per specification.
8 Preparation and review of NDT Procedures & reports such as RT, UT, MPI & DPT.
9 Review of ITP, QCP & NDE, IFC Drawings & Liaison with project Engineers
10 Ensure the monitoring of quality of the work in accordance with the Quality Plan, contractor’s method statements and inspection and test plans on the projects.
11 Conducting internal Quality Management Review meetings and ensuring system improvement activities and quality objectivises
12 Co ordinate audit group, including closing out audit findings, creating audits finding reports and determine proper corrective and preventive actions
13 Extensive knowledge in welding process, NDT, Metallurgy, distortion control, cost reduction and quality control.
14 Supervision of disciplined engineers/inspectors, ensuring all QA/QC activities comply and maintaining with Quality Management System.
15 Attending the pre-inspection meetings, vendor shop inspections prior to the shipments of the procured items to verify the compliance with respect the specifications
16 Participates in subcontractor kick-off meetings and manages pre-inspection meetings prior to the start of any work.
17 Attending weekly progress and construction meetings with clients.
18 Conduct and participate in daily/weekly Quality meetings with Sub-contractor on progress and Quality issues.
19 Co ordinate of the company HSE policy, rules and procedures
20 Inspection, trace-ability and identification of RTR pipes & fittings, Steel pipes & fittings and Steel structures
21 Follow up and coordinating the quality auditing as per Project Quality Plan, reviewed and implementation of quality systems and procedures
22 Issue and follow up on Non Conformance Reports (NCR), Corrective Action Requests (CARs) and Preventive Action Requests (PARs) raised as a result of monitoring and auditing sub Contractors activities
23 Monitor the welder / welding operator repair rate and control the repair percentage as per project requirements.
24 Responsible for planning, organizing and managing the overall activities of receiving / outgoing quality functions
25 Preparation and monitoring the KPI’s, Monitoring the welding variables, electrode baking, pre heat and inter pass temperature as per approved WPS.
26 Inspection of static and rotating equipments location, orientation, leveling and alignment, internals inspection during installation and erection.
27 Provide all necessary training and support to project QA/QC Inspectors to ensure that all inspection and testing activities with Hold and Witness points; are attended and any issues arising are resolved expediently and efficiently.
28 Proper training to be given to the inspectors related to inspection activities.
29 Preparation of Inspection and test plan, Quality Control Procedures, Quality Management Systems and NDT Procedures. Preparation of QC Weekly/Monthly reports.
30 Preparation of punch list / verify closer of punch list, test pack preparation and coordinating to hydro test group.
31 Assure that all inspection records / Quality documents reviewed / and relevant project documents will be maintained and achieved according to project execution plan.
32 Incoming material inspection, certificate review, Material trace-ability and identification.
33 Managed multidisciplinary team of inspectors
34 Hydro testing Pneumatic testing, Review of PWHT charts, Hardness testing, PMI as per ITP/codes/standards/Project specifications.
35 Inspection of painting, FBE coating, DFT and holiday testing.
36 Attending the quality meetings, construction meetings, weekly progress meetings with sub contractor and clients
37 Materials handled: LTCS ( A333 Gr 6), CS (API 5L GrB, A106 GrB) Alloy Steel( A335 P11, P22,) SS (A 312 TP304, TP304L, TP316 & 316L, TP321 & 347)
38 Preparation of final QC dossier and handling over to client.
39 Customer complaints handling activities, so as to achieve optimistic quality requirement.
40 Quality check and Quality control to minimize the cost.
41 Liaison with client & TPI and internal department for smooth execution of projects.
42 Good knowledge in QMS & ISO 9001 –2008 Series & International Codes and Standards.
43 Familiarized in codes, ASME Sec V, ASME SecV111 Div 1&2, ASME IX, ASME B31.3, ASME Sec11, API 1104, API650 and project specifications.
PROJECT WORK INVOLVED IN CHRONOLOGICAL ORDER
Employer : Essar Construction Overseas Limited; Abu dhabi
Project : Spent Caustic Treatment Plant (Brownfield)
Client : Takreer (ADNOC Group)
Designation : QA/QC Manager
Duration April 2015 to Feb 2017
· Overall control, supervision and implementation of Contract quality and technical requirements; resolution of quality problems; preparation and maintenance of Contract quality documents and records.
· Ensure all construction quality activities on site-meets applicable codes and specifications
· Ensure the monitoring quality of the work in accordance with the Project Quality Plan, inspection and test plans on the project.
· Review of WPS, PQR & WQT from testing to final documentation
· To carried out surveillance inspection on construction work in fabrication, welding, painting, Mechanical installation, Painting, testing and NDE to monitor that procedures to control QC activities and these are done as per the established procedures
· Preparation of the QA/QC discipline dossier for final handover to the Client, correct implementation and application of the database for Quality inspection and test report tracking.
· Follow up and coordinating the quality auditing as per Project Quality Plan, reviewed and implementation of quality systems and procedures.
· Responsible for maintaining & updating all quality related records / documents at site.
· Review of Purchase orders to ensure that the applicable requirements are met.
· Monitoring the vendor inspection and review the vendor quality documentation as per the MRB index.
· Ensure the documentation and certificates for materials purchased by suppliers
· Issue and follow up on Non Conformance Reports (NCR), Corrective Action Requests (CARs) and Preventive Action Requests (PARs) raised as a result of monitoring and auditing sub-Contractors activities
· Establish Project QA/QC KPI's and ensure regular performance reporting to key stakeholders
· Attending the weekly progress / constructions meetings, alert the project team any potential problems.
· Check procedures and equipment to be used in tests, controls and inspections and agrees on the applicable operating procedures with the organization in charge of the works
· Coordinate the painting activities and preservation of the materials
· Coordinating with client and subcontractors, solve the site problems and internal correspondence to enforce implementation of Quality Control Procedures
· Attending regular (daily/weekly) site coordination meetings with the client and monthly progressive review meeting
· Liaise with Client / TPI for any project related with QC issue
Employer : Saipem S.p.A; Iraq Branch
Project : Inlet Booster Compressor Project
Client : Shell / Basrah Gas Company
Designation : Project QC Manager
Duration January 2014 to January 2015
· Implement and maintain the project quality plans and procedures. Act as an interface between project site, Fabrication Yard, corporate offices, and clients. Responsible for the management of Field QC staff on assigned project Site
· Prepare and controlling the quality documents such as Project Quality Plan, QC Procedures, ITP’s and approval from client
· Ensure work on site-meets applicable codes and specifications
· Ensure the monitoring quality of the work in accordance with the Project Quality Plan, inspection and test plans on the project.
· Review of WPS, PQR & WQT from testing to final documentation
· Responsible in all aspects of welder qualification on-site testing
· Ensure assessments and recordings of inspection, control and test results
· Surveillance/Audits of site Contractor Quality Control Programs
· Establish Project QA/QC KPI's and ensure regular performance reporting to key stakeholders
· Preparation of QC weekly / monthly reports
· Attending the weekly progress / constructions meetings, alert the project team any potential problems.
· Coordinate with the site construction manager on all quality issues Coordinate and chair the QA/QC site weekly meetings with the projects subcontractors QC personnel.
· Check procedures and equipment to be used in tests, controls and inspections and agrees on the applicable operating procedures with the organization in charge of the works
· Coordinate the painting activities and preservation of the materials
· Coordinating with client and subcontractors, solve the site problems and internal correspondence to enforce implementation of Quality Control Procedures
· To carried out routine surveillance inspection on construction work in fabrication, welding, painting, Mechanical installation, testing, NDE to monitor that procedures exist to control activities and these are done as per the established procedures
· Attending regular (daily/weekly) site coordination meetings with the client and monthly progressive review meeting
· Participate in Project performance reviews to capture QA/QC lessons learned for future business development and benchmarking purposes
· Liaise with Client for any project related with QC issue
· Preparation of the QA/QC discipline dossier for final handover to the Client, correct implementation and application of the database for Quality inspection and test report tracking.
· Issue and follow up on Non Conformance Reports (NCR), Corrective Action Requests (CARs) and Preventive Action Requests (PARs) raised as a result of monitoring and auditing sub-Contractors activities
Employer : Kharafi National Company; Abu Dhabi
Project : Integrated Gas Development-Habshan 5 Process Plant Project
Main Contractor : Technimont S.P.A
Client : Gasco
Designation : Sr. QC Engineer
Duration October 2011 to Aug 2013
Work Involvement
· Review the client contract specifications / Technical requirements, drawings etc. and preparation of Quality Control Procedures in accordance with Codes, & Standards/ Client Specification requirements.
· Attending regular (daily/weekly) site coordination meetings with the client and monthly progressive review meeting
· Monitoring the performance level of QC Inspectors/Engineers for ensuring accomplishment the target.
· To carry out Routine surveillance inspection on construction work in fabrication, welding, painting, Mechanical installation, testing, non-destructive examination, heat treatment to monitor that procedures exist to control activities and these are done as per the established procedures
· Managed multidisciplinary team of inspectors.
· Identify root causes in case of non-conformity and propose recommendation for corrective and preventive actions
· Conducting the Quality Management review meetings and training to the all employees
· Conducting internal meeting with QC Engineers & Discipline inspectors on daily basis and follow-up daily site activities
· Issue and follow up on Non Conformance Reports (NCR), Corrective Action Requests (CARs) and Preventive Action Requests (PARs) raised as a result of monitoring and auditing sub Contractors activities
· Identify root causes of non-conformity, recommendation for corrective and preventive actions
· Review of WPS, PQR & WQT from testing to final documentation.
· Coordinating with construction managers for welding and construction related issues.
· Co ordination of construction activities, schedule with project engineers and construction managers.
· Asst Project QA/QC Manager and responsible for monitoring QA/QC activities at the site
· Monitor and Control the fabrication activities as per ITP / Contract Specification/ Codes / Standards. Reinforces and maintains Quality with respect to: - Applicable codes and standards, Client Specifications, Dimensions and instructions according to working documents (drawings), Workmanship, company's Quality Manual and production cycle
· Execute Welding, NDE Inspection, RT films interpretation and evaluation.
· Review of Test Packages and co ordinate the testing groups and client
· Coordination the test pack team with 2 million inch dia welding and 9000 test packs involved
· Assure that all inspection records / Quality documents / and relevant project documents will be maintained and achieved according to project execution plan.
· Preparation of punch list and clearance to the next operation and co-ordinate the testing group
· Review of RT, MPI, PT, PWHT, PMI and Hardness Reports