THENGAZHIKATHUVEEDU PH: RES – 0474 2502554
CHEREEKONAM E MAIL:
KANNANALLOOR P.O. MOB 1 : 09895303728
KOLLAM-691576 MOB 2 : 09746826014 KERALA , INDIA
JAYAN T.D.
B.Tech with more than 18 years Experience in Manufacturing Industry, in those 16 years in FMCG sector.
Education:
1991-1995 T.K.M. College of Engineering, Kollam, affiliated to KeralaUniversity
B.TECH-ELECTRICAL & ELECTRONICS ENGINEERING.
Professional Experience:
Company: Western India Cashews, Kollam
Designation:Plant Manager
Duration:Since May 2015
Reporting to:VP – Operations
Job Profile
Production Scheduling, RM planning & FG Dispatch, Projects implementation and Maintenance planning, Monthly performance review with MD in HO, Active involvement in new projects of group factories.
Company: SAB Miller India , Chalakkudy
Designation:Production in charge
Duration:2010 December – 2015 May
Reported to:GM Operations
Job Profile
Take care of Semi Automatic Pack hall operations of a world famous Multi National Brewery with a capacity of 10000 bottles / hr. Full maintenance of its Machinery & the documentation through a computer package Syspro. Leading a group of 24 unskilled workers 5 operators & 3 junior executives
Having hands on experience in Refrigeration System, CO2 Plant, Non lubricating type Air Compressors etc.
Main Focus Areas
- Better productivity through Zero breakdown – Aim of 99.5 % Machine Efficiency
- M way Practices
- EHS
- Plant KPI’s
ACHIVEMENTS
- Plant productivity improved from 600 cases/hr to 650 cases/hr
- Machine efficiency bettered from 98.5% to 99.5%
Company: Herbal Isolates Ltd ,Kochi, ASynthite Group company
Designation:Deputy Manager
Duration:September 2008 – November 2010
Reported to:MD
Job Profile
In charge of allElectrical & Mechanical maintenance activities, new projects &Production co-ordination.
Experience:steam distillation of various spices, Production of Dehydrated Green Pepper etc.
Hands on experience in equipments like Air Screw Compressors, VFDs up to 40 KVA, Spice waste consuming horizontal Fire tube Boilers, 120 Kg/Hr Biomass consuming Gasifier, Bio gas reactors & Gas Balloons
- Got internal Auditor training in ISO & HACCP
Morning meeting with all the HOD’s of the factory to discuss that day’s program.
Visit individual plants of the factory to analyze last day’s production output with the
power and fuel consumption.
Prepared a Preventive Maintenance plan for the entire factory Machineries and executed the same.
Handled statutory actions like Electrical & Factory Inspector’s annual inspection in the factory.
Performed HR activities like the leave & other requirements of the employees.
Conducting internal audits in the factory for ISO & HACCP certificates renewal every year.
ACHIVEMENTS
Erection & Commissioning of 120 Kg/Hr Biomass Gasifier
Installation of Bio Gas Baloons of 200 M3 Capacity
Company:GODREJ-GOLDCOIN Factory situated at A.P.
Duration: November 2006 – SEPT. 2008
Designation: Production & Maintenance in-charge
Reported to :GM Operations
Job Profile
Production & Maintenance processes of Semi automatic feed milling includingAqua, Cattle & Poultry feeds.
Experience:Worked with pellet mills of capacity up to 200 HP & pellet die size vary from1.6 mm to 8 mm .
Experience with Buhler & Idah makesPulverizers, Hammer mills & Pellet Mills. Able to identify raw materials of various Recipes of various feeds. Able to prepare daily & monthly Production report,Monthly Yield Analysis and Performance analysis. Hands on experienceon man power control, machine & material from RM dumping point to finished good packing end.
Managed a Feed Milling unit in Production & Dispatch, Maintenance, Quality & Administration.
- Controlled all activities of a 3rd party Cattle Feed Factory of Godrej in Chithoor, A Pin Lease. Production
Planning & Control, Dispatch, Arranging raw materials through head office, all local purchases,collecting
Money from Marketing Executives & depositing inbank etc. were the responsibilities handled there.
- Controlled Production & Maintenance activities of a semi automatic Aqua Feed Plant.
Responsibilities –Production planning & Scheduling as per the requirements, In charge of all online-preventive-breakdown maintenance activities,Shift Scheduling of Employees, etc
Took part in the erection supervision of new Pelletting lines of an Aqua feed Plant.
ACHIEVEMENTS
Replaced Diesel with FO for Boiler.
Implemented the usage of heated Molasses for cattle feed.
Increased production from 300 MT/month to 500 MT/month
Company:HIGASHIMARUFEEDS [I]LTD Alleppey, Kerala.
Duration:January 2000 – October 2006
Designation:Assistant Manager (Production Maintenance)
Reported to : Factory Manager
Job Profile
Online & Preventive Maintenance operations, Production Planning and controlling,
Monitoring Production reports, Yield analysis.
ACHIEVEMENTS
Reduced the Production Cost of the factory.
Implemented House keeping department.
Company:GRASIM INDUSTRIES LTD.,Mavoor,Kozhikode
Duration:August 1997 – 1999
Designation:Engineer –Maintenance
Reported to :Manager Maintenance
Job Profile
- Trainee in Electrical Preventive & online Maintenance works.
Company:INDIAN RARE EARTHS,Chavara,Kollam,
Duration:July1996 – June 1997.
Job Profile : Trainee Electrical Engineer, as a part of one year apprenticeship.
PERSONAL PROFILE
Date of Birth : 08-05-1973
Languages Known : Malayalam, English, Hindi, Tamil & Telugu
Current CTC : 7.50 lakhs PA
REFERENCES
Thampi Senan (VP – Operations, Western India Cashews) – Mobile: 9400009058, 9895674453
Joseph CC (Electrical Engineer, doing own business) - Mobile: 8089175238