QA/QC Inspector

Welding / Piping

Balaji Chandra Babu

5\178, 4TH CROSS

THIRUNAGAR

PONMALAI

TRICHY-620004

Tamilnadu, India

Abudhabi Mobile No: 00971566155727

E-mail:

Pass port No. : G7356353

To achieve a position of excellence in the field of Oil & Gas, Mechanical Engineering, Welding Engineering, Inspection Engineering, QA/QC Engineering by contributing to the achievement of organizational goals and equipping myself with technical skills for the betterment of my career.

POSITION:QA/QC INSPECTOR

TOTAL EXPERIENCE:7Years & 4 Months

Educational Background:

Bachelor of Engineering – Mechanical Engineering with First Class Grade from

Shri Angalamman College of Engineering and Technology affiliated to Anna University.

TECHNICAL QUALIFICATION:

  • AWS-CWI (CERTIFICATION NUMBER: 09050861)Expiry Date: May/01/2015
  • CSWIP 3.1(CERTIFICATION NUMBER: 47127) Expiry Date: 08/May/2015
  • ASNT LEVEL-II(RT, UT,MT,DPT)

COMPUTER KNOWLEDGE:

Technical Package:MS Office and AutoCAD 2004.

SUMMARY OF TOTAL EXPERIENCE:

Worked in a QA / QC department (in India and Abroad)

Control of Various Welding activities.

Reviewing and approving the documents

Interpretation of Codes & Standards

Preparation PQT, WPS, PQR, & QA /QC Procedures.

Material Test Certificate Verification with respect to different codes/ standards

NDE & Evaluation (RT,UT, PT,MT, Hardness Toughness, Strength, & PWHT)

Co-ordinate with TPI Agencies.

Preparation Stage wise Documentation and Final Dossiers.

EXPERIENCE DETAILS:

  • Working in Dodsal Engineering & Construction Pte. Limited, Abudhabi, UAE as a QA/QC Inspector Welding/ Piping fromFebruary2012 to till date.
  • Workedin Sree Balaji Technical Inspection Services, Trichy, India as a QA/QC Inspector from August2009 to February 2012.
  • Worked as QA/QC Inspector in Shree Ram Engineering Industry, Trichy, India from September 2008 to July 2009.
  • Worked as QA/QA Inspector in Asamco Industries, (AL Haider Est) Dammam,Saudi Arabiaat August 2008.
  • Worked as QA/QC Inspector in Matrix Boilers Pvt. Ltd.,Trichy,India from November2007 toJuly2008.
  • Worked as QC Inspector in Baby Engineering Pvt. Ltd, Trichy, India from November 2005 to October 2007.

Duties and Responsibilities – as QA/QC Inspector Welding / Piping in

Dodsal Engineering & Construction Pte. Limited, Abudhabi, UAE

Client

  • SAIPEM
  • Verification of welding procedure specification’s (WPS), Procedure Qualification Record’s (PQR).
  • Material Inspection and Material Test Certificate Verification.
  • Qualifying welders as per ASME Sec IX.
  • Ensuring that all welding procedures, welders and weld materials are qualified as per company’s Codes and standards and ensuing calibration certificate for equipments.
  • Ensure that the required welding records are maintained.
  • Check joint fit-ups, weld preparation, distortion control, visual and NDE inspection.
  • Conducting Magnetic particle testing, and Dye penetrant testing and reporting to client.
  • Preparation of As-Built Documents and Final Dossiers.
  • Preparing RFI for the immediate inspection.
  • Responsibility for releasing of spools for RT.
  • Witnessing for PWHT.
  • Responsible for clearing NCR as when raised by client.
  • Checking Joints with Line walk.
  • Preparation of Punch List.
  • Reviewing of text pack.
  • Prepare the test packages prior to Hydro test.
  • Submission of all reports to clients for commissioning.

Duties and Responsibilities – as QA/QC Inspectorin Sree Balaji Technical Inspection Services, Trichy, (India):

Clients

  • BHEL – Trichy – India
  • Harihar Alloys – Trichy– India
  • Cethar Vessels – Trichy – India
  • Verification of welding procedure specification’s (WPS), Procedure Qualification Record’s (PQR).
  • Material Inspection and Material Test Certificate Verification.
  • Ensuring that all welding procedures, welders and weld materials are qualified as per company’s Codes and standards.
  • Ensure that the required welding records are maintained.
  • Reading drawings
  • Check joint fit-ups, weld preparation, distortion control, visual and NDE inspection.
  • Final dimensional Inspection.
  • Conducting Magnetic particle testing, and Dye penetrant testing and reporting to client.
  • Preparation of As-Built Documents and Final Dossiers..
  • Inspection of welding and other activities in Oil & Gas pipe lines.

Duties and Responsibilities – as QA/QC Inspectorin Shree Ram Engineering Industry, Trichy, (India):

Clients

  • Harihar Alloys – Trichy – India
  • Reviewing of welding procedure specification’s (WPS), Conducting Procedure Qualification Record’s (PQR).
  • Inspection of welding and other activities in Oil & Gas pipe lines.
  • Ensure that the required welding records are maintained.
  • In process inspection and maintaining records.
  • Preparation of daily production report.
  • Stage wise Inspection in production activities.
  • Coordination with client inspection activities.
  • Preparation and submission of weekly and monthly reports
  • Preparing & submitting all the Reports to the Client in time.

Duties and Responsibilities as –QA/QC Inspector in Asamco Industries (Saudi Arabia)

(Clients: Asamco Industries)

  • Preparation of welding procedure specification’s (WPS), Conducting Procedure Qualification Record’s (PQR).
  • Reviewing of Quality Assurance Plan / ITP's.
  • Stage wise Inspection of Pipe lines & Valves (fit up, dimensional, welding visual)
  • Preparation of stage wise and final documents,
  • Check joint fit-up’s, weld preparation, distortion control, visual and NDE inspection, & RT film review.
  • Conducting Welder Quality Test Record (WQT).
  • Preparation of Welding Plans.
  • Responsibility for quality control inspection of Oil & Gas pipe lines.
  • Coordination with client inspection activities.
  • Performing internal audits at specified intervals, in order to verify that the quality management system is conforming to the requirements of the standard and planned arrangements.
  • Fit up to final inspection of welding, Pneumatic test, hydro test in pressure parts.
  • Pre / Post Welding Inspection in Pipelines.

Duties and Responsibilities – as QA /QC Inspector in Matrix Boilers, Trichy(India):

It is the sister concern of Cethar Vessels - Manufacturing Boilers andPressure vessels, Storage tanks.

(Clients:

  • IOCL – India
  • HPCL – India
  • L&T – India
  • SAIRAM RICE INDUSTRY – India
  • KUMARAVEL PAPER MILLS PVT. LTD – India
  • Material Inspection and Material Test certificates (MTC) Verification
  • Reviewing of welding procedure specification’s (WPS), Conducting Procedure Qualification Record’s (PQR).
  • Preparation of Welding Plans.
  • Pre / Post Welding Inspection
  • Preliminary document review.
  • Conducting Welder Quality Test Record (WQT).
  • Final Inspection of Pipe line Systems and Pressure Vessels.
  • Checking Joints with Line walk.
  • Preparation of Punch List.
  • Preparation of Test Packs and Discipline Certificates.
  • In process inspection and maintaining records.
  • Co ordinate with production and quality control departments on production planning and quality issues.
  • Performing internal audits at specified intervals, in order to verify that the quality management system is conforming to the requirements of the standard and planned arrangements.
  • Preparation and submission of weekly and monthly reports
  • Delivering the project in time as per the work schedule.

Duties and Responsibilities – as QC Inspector in Baby Engineering Pvt Ltd,

Trichy (India):

It is Manufacturing Boilers, Heat Exchangers, Auxiliaries, Low and High Pressure Piping, Structures etc.

(Clients:

  1. BHEL – Trichy. 3.SUZLON.
  2. ALSTOM Projects India Ltd. 4. NEPC.
  • Reviewing of welding procedure specification’s (WPS), Conducting Procedure Qualification Record’s (PQR).
  • Preparation of Quality Assurance Plan / ITP's.
  • Stage wise Inspection of Pipe lines( fit up, dimensional, welding visual)
  • Preparation of Welding Plans.
  • Pre / Post Welding Inspection
  • Ensuring that all welding procedures, welders and weld materials are qualified as per company’s Codes and standards.
  • Inspection of welding activities for all piping equipment and support installations.
  • Inspection of welding and other activities in Oil & Gas pipe lines.
  • Coordination with client inspection activities.
  • Pre / Post Welding Inspection in structural and Pipelines as Economiser.
  • Preparation of As-Built Documents and Final Dossiers.
  • Preparation of Punch List.
  • Preparation of Test Packs and Discipline Certificates.
  • Preparing & submitting all the Reports to the Client in time.

Personal details

Name / : / C.Balaji
DOB / : / 31-03-1984
Gender / : / Male
Marital Status / : / Married
Nationality / : / Indian
Permanent Address / : / 5/178,4thCROSS THIRUNAGAR
PONMALAI
TRICHY- 620004
Pass port No. / : / G7356353(Valid Up to05/03/2018)
Languages Known / : / English, Tamil and Telugu.

I hereby declare that all the particulars given are true to my knowledge.

C.Balaji