FLEX 6500
6500
Maintenance
Manual
6500 Series – Maintenance Manual
General Description
The Flex 6500 is constructed from cold rolled steel sections. This series can be produced in stainless steel, Cor-Ten steel and architectural Bronze. Through the properties of their respective materials, structural strength, and variety of finishes, these four materials can be used by designers to resolve almost any type of project.
Message from Optimum
The information contained in this manual was current at the time of issue. Optimum Window Mfg. Corp is constantly improving and upgrading their products. We ask that you consult us for new or updated information before any major repairs.
This manual was written with regard for the safety of workers and bystanders; however normal safety procedures take precedence over the guidelines provided here. Consult OSHA codes and local building regulations when working above sidewalks, pathways, or other locations where falling debris may cause injury to personnel.
Please contact Optimum Window Mfg. Corp. regarding any error or suggestions pertaining to this manual.
Table of Contents
Glass Replacement……………………………………………………………...pg 1
Troubleshooting Chart………………………………………………………….pg 2
Replacement Parts……………………………………………………………...pg 3
Cleaning Conditions…………………………………………………………….pg 4
Glass Replacement
The glass on the6500 is easily replaced by removal of the metal glazing beads.
Glass must be UL Certified 1/4 inch wire glass to retain the 3/4 hour rating of the door.
1)Start by removing all of the screws from the glazing beads and muntins.
2)Once the screws are removed begin removing all glazing beads beginning with the muntins first. Carefully pry the glazing bead from the door starting with the interior or shorter sections first. Once the interior items have been removed, such as the glazing bead and muntins, score the silicone on the exterior and/or interior with a utility knife to separate the glass from the frame.
3)Clean debris from the interior of the frame using a cleaning solution making sure to remove all traces of old glazing tape. Apply new glazing tape to the perimeter of the frame.
4)The replacement glass must be ¼” wire or ceramic glass rated for use in the application. Minimum size of the glass is 1” larger than daylight opening of the sash.
5)Next, add setting blocks in a cross blocking formation to distribute the weight of the glass toward the hinges.(Important!Not completing this step may affect operationof the window). Please contact Optimum for instructions should you need assistance.
6)Replace lastperimeter glazing bead removed back in original position first. Next, replace all remaining glazing beads starting with the last bead removed, working backwards. If used, replace muntins and finally seal the exterior of the frame with glazing sealant.
Troubleshooting Chart
Moveable panel is hard to move in either direction. / Bent or dented sash or frame.Gasket folded under edge of vent or door.
Dirt in vent or door.
Hinged area obstructed improperly adjusted. / Straighten or replace.
Using a wire hook with a rounded edge pull gasket out or remove panel and reset the gasket.
Clean vent or frame with mild soap or mineral spirits if necessary. Make sure not to put mineral spirits on rubber or plastic parts.
Remove object from hinge area.
Vent is not square in the external frame. / Bent or ajar arm linking assembly.
Frame not square or frame bent.
Frame ajar. / Straighten or replace arm link assembly.
Adjust frame or replace bent section.
Inspect frame for squareness window or door improperly installed or damaged during installation.
Lock does not close. / Bent or damaged track.
Vent or frame area obstructed improperly adjusted.
Handle improperly mounted.
Handle or latch damaged. / Straighten or replace window.
Adjust vent screws for latching.
Remount pull handle and/or keeper.
Replace handle and/or latch.
ProblemPossible Causes Solutions
Replacement Parts
AC-5002
Door Handle
AC-6006
Hinge
AC-7400
Door Closer
Cleaning Conditions
The cleaning recommendations are an integral part of the warranty, given for gloss, color retention, and chalking. Regular cleaning must be performed periodically, at least once a year and twice a year for structures directly exposed to areas with high corrosive conditions and or high salt concentration, such as waste water treatment plants and coastal applications.
- Clean water with slight amounts of mild alkaline detergents must be used.
- The cleaning effect maybe increased by rubbing with a soft, non scratching cloth with modest pressure.
- The temperature of the parts to be cleaned must not exceed 80 degrees F.
- For removal of grease and oily substances isopropyl alcohol may be used.
- The cleaning solution must not be allowed to react for more than 1 (one) hour.
- After cleaning, the surfaces must be rinsed with clean, cold water.
- A proper maintenance record has to be kept and documented. This documentation must contain the following information; date, name and address of performing party, description of cleaning procedure and detergents used, and signature of person performing the cleaning procedure.
Optimum Window Manufacturing Corp.
28 Canal Street Ellenville, New York 12428 Telephone (845) 647-1900 Fax (845) 647-1494
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