CRACKING IN GYPSUM DRYWALLSURFACES

Crackinginstucco,plasterandconcreteconstructionisacommonoccurrencethatistypicallynotonlytolerated,butisaccepted.Crackingingypsum drywallsurfaceshowever,isconsideredadefectinthesystemrequiringcompleteandexpertrepair.

Themostcommonareaforcrackingisinthecenterofthedrywalljointandiscommonlydefinedas“CenterCracking”.Whiletherearevariouscontributing factors,itcanbelogicallyarguedthattheoverwhelmingmajorityofthesecracksdonotoccurwithoutmovement.Suchmovementmayberelatedtothe gypsumsubstrateitselformorecommonly,tothestructuralcomponentsoverwhichtheboardisapplied.Theseverityofthemovementdeterminesthe extentofthecrack,rangingfromveryfine“hairline”defectstofissuresof1/8”ormore.

Thefunctionofadrywalljointiscosmetic,notstructural.Itisunderstoodthatacrackinthatjointisadefect,butthereisnostandardastohowmuch movementand/orforcethejointshouldwithstandpriortofailure.Itbecomesverydifficulttherefore,todeterminetheprimarycauseofthecrackandwho isresponsibleforrepaircosts.Forexample,becauseweacceptthefactthatmovementoccursinallstructures,thenextquestionishowmuchdoesthe structurehavetomovetoconsiderdrywallcrackingasa“structural”or“design”problemratherthana“drywall”problem?Itisquiteevidentthatevery crackindrywallisneithertheresultofdefectivedrywallfinishingproductsnorimproperapplicationofthoseproducts.

WhileHamiltoncannotinspecteachinstanceofcrackingnorprofesstoknowthecauseofeverycrack,wewillcontinueourresearchintominimizingthe problemsastheyrelatetoourproducts.Weinvitetheparticipation,advice,andinputfromallinterestedpartieswithinthedrywallindustryaswellas partieshavingexpertiseinstructureanddesign.Weparticularlyinvitetheconsiderationofallpartiestoeffectthatjobconditionsplayinexpansion, contractionandmovementwithintheconstructionprocessfromsoilcompactionthroughfinaldecoration.

Asaservicetotheindustrywehavepreparedtechnicalbulletinsregardingrecommendeddrywallapplicationandfinishingtechniques,whichshouldminimize cracking. Also available are recommendations regarding the repair of cracking by variousmethods.

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