About CAMTECH

About CAMTECH

About CAMTECH

It was decided by Railway Board in 1987 to set up an institute to undertake studies and evolve strategies for maintenance of all types of assets. Accordingly CAMTECH started functioning from 1991 onwards at Gwalior under the administrative control of Director General, RDSO, Lucknow with a main objective of Upgrading maintenance Technologies & Methodologies and achieve improvement in productivity and performance of all Railway assets and Manpower. This covers reliability, availability, utilisation and efficiency.

CAMTECH is headed by Executive Director who is assisted by four Directors – one each of Civil, Electrical, Mechanical and S&T, apart from Staff. The present incumbents:

Executive DirectorSh. A.R.Tupe

Jt. Director (S&T)Sh. D.K.M. Yadav

Jt. Director (Electrical)Sh. Peeyoosh Gupta

Jt. Director (Mechanical)Sh. K.P.Yadav

Dy. Director (Civil)Sh. S.K.Saxena

PROJECTS UNDER PROGRESS

CIVIL ENGINEERING
  1. Pamphlet on Crazing
  2. Pamphlet on Maintenance of Track in Traction Area
  3. Pamphlet on Corrosion Protection of Steel
  4. Booklet on Epoxy Resin – Its application in Structural Repairs
  5. Handbook on Compendium on Track Tools
  6. Handbook on Plastering
  7. Handbook on Fire Retarding Materials

ELECTRICAL ENGINEERING

  1. Handbook on welding technique
  2. Pamphlet on WRA/ Mono-block of RMPU AC Coaches
  3. Pamphlet on 3 phase Traction Motor 6 FRA 6068 (WAG9/WAP7)
  4. Safety Calendar for PSI Staff
  5. Pamphlet on Check Points for TL Coaches
  6. Pamphlet on Roof Mounted AC Unit of Electric Locomotive Cab
  7. Pamphlet on Pull Lift
  8. Objective Question Bank for General Services
  9. Pocket book on Up-keeping of Rubber Items of Pneumatic Valves of Electric Loco
  10. Question Bank for OHE
  11. Report on Running Room Facilities
  12. Maintenance Manual for AC-DC EMU (Siemens)

MECHANICAL ENGINEERING

  1. Handbook on Microprocessor based controlled system version 3
  2. Guidelines for lock bolting manufacturing/repair of freight stock
  3. Trouble shooting guide for GM locomotive WDP4/ WDG4
  4. Pamphlet on safety at work place in Diesel Sheds
  5. Pocket Book on CCB fitted on Diesel Locomotive
  6. Pamphlet on Bio-Toilets
  7. Instruction for Corrosion repair in ICF Coaches
  8. Pamphlet on Pest control on main line coaches
  9. Guide lines for ROH/POH of stainless steel Wagons
  10. Trouble shooting Guide on Brake Binding in Coaching Stock
  11. Handbook on GM Loco WDG4/WDP4
  12. Trouble Shooting Guide on MEP 660 Version 3 micro processor controlled locomotives
  13. Maintenance handbook for Air Brake System in LHB Coaches (FTIL make)
  14. Guidelines for working of 140T cranes & Hydraulic Re- railing Equipments for Relief and Rescue operation at accident sites
  15. Review and revision of IRCA Part IV
  16. Unified Maintenance Manual for NG Coaches.

SIGNAL & TELECOMMUNICATION ENGINEERING

  1. Handbook on Maintenance of Digital Axle Counters
  2. Maintenance Handbook on Automatic Signalling
  3. Pamphlet on Testing & meggering of signalling cables
  4. Pocket book on Earth Leakage Detector
  5. Handbook on Digital Axle Counters Troubleshooting
  6. Pocket book on Ring Earth & Maintenance free Earth
  7. Pocket book on Maintenance of LED Signal
  8. Pamphlet on Do’s & don’ts for laying of Telecomm. cables
  9. Handbook on Installation & Maintenance of Solar Panel
  10. Handbook on Optical Fibre Cable jointing
  11. Handbook on Flowcharts for RRI Siemens (Metal to Metal relays)
  12. Pamphlet on Surge protection devices (Class A, B & C)
  13. Handbook on Flowcharts for PI British (Metal to Carbon relays)
  14. Handbook on Electronic Interlocking Maintenance Instructions series

LIST OF PROJECTS/Handbook/pamphlet/Manuals completed:

CIVIL ENGINEERING

Year 2012—2013

  1. Handbook on “Land Management”
  2. Handbook on “Passenger Amenities in Station”.
  3. Pamphlet on “Interlocking Masonry System”
  4. Pamphlet on “Pointing”
  5. Pamphlet on “Geo-Synthetic-Its applications”
  6. Safety Calendar
  7. Handbook on “Flooring”
  8. Software on “Scheduled Inspection of P-Way (siPsoft 1.0)”
  9. Handbook on “Mechanised Construction”

Year 2011—2012

1. Handbook on “LWR on bridges”.

2. Pamphlet on water saving tips.

3. Pamphlet on maintenance schedule for SSE (Works).

4. Pamphlet on maintenance of concrete sleeper track.

5. Booklet on sanitary fittings.

6. Pamphlet on disinfection of water.

7. Handbook on maintenance of long welded rails (LWR).

8. Handbook on “Land Management”.

Year 2010—2011

  1. Pamphlet on Lubrication of Rail Joint.
  2. Pamphlet on Maintenance of SEJ.
  3. Handbook on Power Operated tools for SSE (Works).
  4. Booklet on Maintenance of Sewerage and drainage.

Year 2009—2010

  1. Handbook on Water Harvesting.

Year 2008-2009

  1. Handbook on Retrofitting of Existing Buildings.
  2. Handbook on Do’s & Don’ts on Track Machine.
  3. Handbook on Green Building Design to facilitate substantial reduction in Energy Conservation.
  4. Handbook on Level Crossing.

Year 2007-2008

  1. Comprehensive Guide on Painting of Buildings.
  2. Handbook on Concrete Admixtures.
  3. Booklet on Reconditioning of Points & Crossings.
  4. Pamphlet on New Concrete.

Year 2006-2007

1. Pamphlet on “Cold Weather Concreting”.

2. Pamphlet on “Hot Weather Concreting”.

3. Pamphlet on “Quality Assurance for Aggregates”.

4. Pamphlet on “ Monsoon Patrolling”

5. Pamphlet on “Quality Assurance for Cement plastering”

6. Booklet on “ Anti-Termite Treatment”

7. Handbook on “Form work for Building”.

8. Handbook on “Quality Assurance for AT welding”.

9. Handbook on “Foundation settlement in buildings – Causes and Prevention”.

Year 2005-2006

  1. Booklet on Ultrasonic testing of Rails (Need Based concept).
  2. Pamphlet on Toe load measurement of ERC’s.
  3. Pamphlet on Brick Masonry – quality control.
  4. Handbook on Leakage treatment in buildings.
  5. Handbook on Quality Assurance for tiling on Floors & walls.
  6. Handbook on Fire protection in buildings/civil structures.
  7. Booklet on Ultrasonic testing of AT weld (Need based concept).
  8. Lesson Plan for training of P.Way Supervisor (Induction Course/Phase-II).

Year 2004-2005

  1. Handbook on Rain Water Harvesting.
  2. Pamphlet on working on Rail Dolly.
  3. Pamphlet on Chamfering of bolt hole in rail.
  4. Pamphlet on Distempering.
  5. Pamphlet on Painting on Woodwork.
  6. Lesson Plan for Training of P.Way Supervisor (Induction Course – Phase I).
  7. Lesson plan of training of Khalasi to Fitter (Promotional Course).
  8. Lesson plan of training of Khalasi Painter (Promotional Course).

Year 2003-2004

  1. Handbook on Unified Inspection and Maintenance of Ghat Section.
  2. Pamphlet on Working on Girder Bridges in Electrified Section.
  3. Pamphlet on Hot Weather Patrolling.
  4. Pamphlet on Cold Weather Patrolling.
  5. Handbook on Cracks in building (Causes and Prevention).
  6. Handbook on Tools/Plants to be kept with the Track Machine (a) At base station (b) During Block.
  7. Handbook on Modern fixtures and fixing systems for civil structures.
  8. Lesson plan for training of P.Way Supervisor – (Promotional Course).
  9. Lesson Plan for Training of Mate.
  10. Lesson Plan for Training of Painter.
  11. Lesson Plan for training of Carpenter.
  12. Lesson Plan for Training of Mason.

Year 2002-2003

  1. Handbook on Re-Girdering of Bridges.
  2. Handbook on Circulars on Water Treatment and supply.
  3. Handbook on Laying and Maintenance of PSC Turnout.
  4. Handbook on Maintenance of Deep Well Hand pump.
  5. Handbook on Hydraulic Track Jack.
  6. Use of Modern Tools for Artisan Staff of Civil Engineering Department.
  7. Lesson plan for Training Gate Keeper.
  8. Lesson plan for Training Key Man.

Year 2001-2002

  1. Handbook on Maintenance and Transportation of Small Track Machines.
  2. Lesson Plan for Training of fitter and Plumber.
  3. Lesson plan for Training of Gangman.

Year 2000-2001

  1. Do’s and Don’ts Handbook on Inspection of Bridges
  2. Do’s and Don’ts on Welding Process.
  3. Do’s and Don’ts on Points and Crossings.
  4. Handbook on Rehabilitation of Arch Bridges.
  5. Handbook on Phatak Wale ki Karya Pustika.
  6. Handbook on Non Destructive Techniques for Bridge Girders.
  7. Handbook on Water Treatment Plant.

Year 1999-2000

  1. Handbook on Maintenance and Inspection of Buildings and Civil Assets.
  2. Do’s and Don’ts on Handling of Wear Resistance Rails.
  3. Standard Tools and Small Equipment for Artisans working under SE (Works).
  4. Handbook on Inspection of Bridges.

Year 1998-1999

  1. Handbook on Standard List of Store Items of Senior Section Engineer (Works).
  2. Do’s and Don’ts on Realignment of Curves.

Year 1997-1998

  1. Handbook on Maintenance of SEJ.
  2. Do’s and Don’ts Handbook on Thermit Welding.
  3. Handbook on Level Crossing.
  4. Handbook on Instructions for Painting of Bridges.
  5. Do’s & Don’ts book for LWR/SWR.

ELECTRICAL ENGINEERING

Year 2012—2013

  1. Handbook on Maintenance of Diesel Generator sets (62.5 kVA to 380 kVA)
  2. Pamphlet on “Important Bogie Clearances of AC Electric Locomotives”.
  3. Pocket Book on “Arthur Flury AG PTFE type Neutral Section”
  4. Report on “LED type Pit Lighting for preparing specification by RDSO”
  5. Handbook on “Pre-Summer and Pre-Monsoon Precautions for AC Electric Locomotives”
  6. Safety Calendar for Sub-Station Staff
  7. Handbook on “UPS for UTS”
  8. Question bank on “Electrical General Services”
  9. Report on “Hot line Washing of Insulators of OHE”
  10. Safety Calendar for TrD Personnel
  11. Booklet on “Energy efficiency in Electrical assets”
  12. Software on “Maintenance Schedule for OHE”

Year 2011—2012

  1. Pamphlet on AC Electric Locomotive Transformers.
  2. Pamphlet on Safety Precautions While Working on Tower Wagon.
  3. Pamphlet on Air Compressors of AC Electric Locomotives.
  4. Review of Maintenance Schedule for OHE.
  5. Handbook on Maintenance of Electrical General Services Substations.
  6. Maintenance Handbook of Pantograph AM-12.
  7. Special Precautions to be taken for Maintenance of OHE and attending Break Downs at Sharp Curves
  8. Pamphlet on Safety Precautions While Working on TSS/SSP
  9. A Video Film on “Phasor and Harmonics”
  10. Operating Manual for TL & AC Coaches.
  11. Handbook on “Maintenance of Diesel Generator sets (62.5 kVA to 380 kVA)”

Year 2010-2011

  1. Pamphlet on Traction Motor HS-15250A.
  2. Pamphlet on Neutral Section.
  3. Introductory Handbook on Microprocessor Controlled Electric Locomotives.
  4. Handbook on Static Inverter of AC Electric Locomotives.
  5. Handbook on Earthing System for Power Supply Installations.
  6. Handbook on Electrical Earthing.
  7. Training Package on Pneumatic Valves of AC Electric Locomotives.
  8. Training Package on Auxiliary Transformer.
  9. Pocketbook on Electrical Fires- Causes and Prevention.
  10. Maintenance Handbook on Motorised Isolators.

Year 2009-2010

  1. Maintenance Schedules for Diesel Electric 8 W Tower Wagon.
  2. Syllabus for Training Courses for Electrical Supervisors.
  3. Pamphlet on Driving Instructions for Diesel Electric type 8 wheeler Tower Wagon Drivers.
  4. Pamphlet on Energy Saving tips for domestic appliances.
  5. Pamphlet on Safety tips for home appliances.
  6. Standardisation of Instruction Boards at Various Depots/ Sheds on Flexi Boards.
  7. Training Package on AC - DC EMU (Siemens Rake).
  8. Maintenance hand book on 3 phase traction motor of AC Electric Locomotive.

Year 2008-2009

  1. Proposed Layout and Infrastructure of Integrated Coaching Complex
  2. Maintenance handbook on Bonding and Earthing for 25 kV AC Traction System.
  3. Hindi version of Trouble Shooting directory for LHB type RMPU EOG AC Coaches.
  4. Lighting solution for existing washing line at CNB
  5. Trouble Shooting Directory for 25 kV AC EMU/ MEMU.
  6. Trouble Shooting Directory for AC-DC EMUs (Siemens Rake)
  7. Testing Instruments Required for Condition Based Maintenance of TRD Assets.

Year 2007-2008

1.Enhancement of POH Interval from 12 to 18 months with IOH for ICF Design Coaches.

2.Revision of ACTM Volume- III Chapter- IV Maintenance and Overhaul Schedules of EMUs.

3.Maintenance Handbook on Lightening Arrester.

Year 2006-2007

  1. Maintenance Handbook on Electromagnetic contactors of AC EMU/MEMU.
  2. Pamphlet on Safety precautions while working on AC Loco in shed.
  3. Maintenance Handbook single Interrupter VCB Type 22 CB.
  4. Maintenance Handbook Head Light & flasher Light of AC Electric Locomotive.
  5. Maintenance Handbook on TM Bearings of AC EMU/MEMU.

Year 2005-2006

  1. Maintenance Handbook on Transformer of AC EMU/MEMU.
  2. Trouble Shooting Directory for conventional type RMPU SG AC coaches.
  3. Maintenance Handbook on Reverser/winding changeover switch of AC

EMU/MEMU.

  1. Training Package on Transformer of AC Electric locomotive.
  2. Troubleshooting directory for LHB type RMPU EOG AC coaches.
  3. Handbook on Power cables for electrical general services.
  4. Training Package on Earth Fault Relays of AC Electric Locomotives.

Year 2004-2005

  1. Pocket book on Operation and Trouble shooting of 25 KVA on Board Siemen’s Inverters for SG/AC coaches.
  2. List of Spares for POH of 8 wheelers Diesel Hydraulic Tower wagon.
  3. Maintenance handbook on Distribution and Power Transformer.
  4. Maintenance Handbook on Hitachi Traction Motor (HS-15250-A) of Electric Locomotive.
  5. Training Package on Power, auxiliary & Control circuits of Electric Locomotive

6. Maintenance Handbook on EP Contactors of AC EMU/MEMU.

  1. Maintenance Handbook on Batteries of Electric Locomotive.

Year 2003-2004

  1. Pamphlet on Important OHE parameters.
  2. Maintenance Handbook on VRLA Batteries for TL/AC Coaches.
  3. Maintenance Handbook on Compressors of AC EMU’S & MEMU.
  4. Maintenance Handbook on capacitor banks of 25 KV AC traction sub station.
  5. Technical Training Module for 8 wheeler Tower Wagon Drivers.
  6. Maintenance Handbook Traction Motor of AC EMU and MEMU.
  7. Maintenance Handbook on Compressor Motor for under slung AC coaches.

Year 2002-2003

  1. Maintenance Handbook on battery Charger.
  2. Maintenance Handbook on flexi coil bogie Mark-I.
  3. Handbook on artisan tools for TRD depots.
  4. Handbook on artisan tools for Electric Loco Sheds.
  5. Handbook on Artisan Tools for OSM TL/AC depots.
  6. Pamphlet on Safety Precaution to be taken by staff while working on OHE.
  7. Technical Training Module for 4 wheeler Tower Wagon Drivers.
  8. Maintenance Handbook on dynamic Braking Resistor and Motor.
  9. Maintenance Handbook on Compressor of AC Coaches with under slung Equipment.
  10. Handbook on General Maintenance Schedule for 8 Wheeler Diesel Hydraulic Tower Wagon.

Year 2001-2002

  1. Maintenance Handbook on Carriage Lighting.
  2. Maintenance Handbook Traction Motor Cooling Blower and its motor used in Electric Loco.

3. Handbook on General Maintenance Schedule for B.G. 4 Wheeler Tower Wagon Mark-III.

  1. Maintenance Handbook on Tap changer of AC Electric Locomotives.
  2. Maintenance Handbook on Auxiliary Transformer.

Year 2000-2001

  1. Maintenance Handbook of 33KV/440 Volts Substation.
  2. Maintenance Handbook on Carriage fans (110V).
  3. Maintenance Handbook of Electro-pneumatic Contactors of Electric Locomotive.
  4. Maintenance Handbook on Neutral Section of 25 KVA OHE.
  5. Maintenance Handbook on Section Insulators Assembly (25 KVA AC OHE).
  6. Maintenance Handbook on Prevention of Panto Entanglement at turnouts and crossovers.
  7. Maintenance Handbook on 25 KV VCB used in TRD system and Vacuum Interrupter.
  8. Maintenance Handbook on Protection Fuses and Relays of Electric Locomotives.
  9. Maintenance Handbook on TL & AC Fuses.

Year 1999-2000

  1. Maintenance Handbook on Regulating Equipment of 25 KV LAC OHE.
  2. Handbook on Maintenance of centralized AC Plant.
  3. Handbook on maintenance of window Type AC Units.
  4. Handbook on Maintenance of Conventional AC Coaches.
  5. Handbook on Maintenance of roof Mounted AC Units on Coaches.
  6. Handbook on Maintenance of Roller Bearings on Traction Motors and Axles.
  7. Maintenance Handbook for Diesel Generator Sets Used for Standby Power supply in Railway Installations ( 3 phase 440 Volts).
  8. Handbook on “Maintenance and Rewinding of Electric Loco Transformer”.
  9. Handbook on Maintenance of Brush-less Alternators of and AC Coaches.
  10. Handbook on “Maintenance of TL & AC Coaches Batteries”.
  11. Handbook on “Maintenance of Air Compressors and its motors for Electric Locomotives”.
  12. Handbook on AC Coach Mechanic.
  13. Maintenance Handbook of Power car of EOG Coaches.
  14. Handbook on Earthing arrangements.
  15. Handbook on Maintenance of electromagnetic Contactors of Electric Locomotive.
  16. Maintenance Handbook of 25 KV SF6 Gas circuit breaker & Interrupter
  17. Maintenance Handbook on Traction Transformer.

Year 1998-1999

  1. Maintenance Handbook for Suspension Bearings of TAO-659 Traction Motors
  2. Pocket book for Maintenance of Suspension Bearing TAO-659
  3. Handbook on “GEC make Vacuum Circuit Breakers type 20 CB for Electric Locomotive”.

Year 1997-1998

  1. Maintenance Handbook for Centrifugal pump.
  2. Maintenance Handbook for Vertical Pumps.
  3. Maintenance Handbook for Submersible Pump.

Year 1996-1997

  1. Software Package ELFA for Electric Loco Failure Analysis.
  2. Do’s and Don’ts Handbook for maintenance of TAO-659 Traction Motor.
  3. Maintenance Handbook for TAO-659 Traction Motor.

MECHANICAL ENGINEERING

Year 2012—2013

  1. Compendium on IR-DRDO Bio toilets on Indian Railways.
  2. Testing scheme for Bacteria culture (Inoculum) and Bio toilet effluent.
  3. Handbook on IOH of BVZI brake van.
  4. Pamphlet on “Computer controlled brake system (CCB) of locomotive”
  5. Handbook on “Instructions on Axle Box maintenance and guidelines to minimize hot axle cases on coaching stock”
  6. Handbook on “Micro controller based governor”
  7. Maintenance Handbook on “Passenger Emergency Alarm System”
  8. Maintenance Handbook on “Bogie Mounted brake system in Freight Stock”
  9. Introduction Handbook on “FIAT Bogie of LHB Coaches”
  10. Maintenance Manual on “NDM5/ZDM5 NG Diesel Hydraulic Locomotive”
  11. Review & revision of Maintenance Manual for CASNUB Bogie (G-95)
  12. Review and Revision of Instructions for Inspection and Maintenance of Cartridge Taper Roller Bearing Fitted on Cast Steel Bogies (G-81)
  13. Handbook on “Maintenance of bearing of freight and coaching stock”
  14. Question Bank on LHB design coaches
  15. Review of white manual for maintenance of diesel loco
  16. Revision of Wagon Maintenance Manual
  17. Maintenance Manual for LHB Coaches

Year 2011—2012

  1. A training video film on Microprocessor based control system.
  2. Pamphlet on CDTS (Aikon make).
  3. Pamphlet on microprocessor based control system fitted in Alco loco.
  4. Pamphlet on long haul train operation.
  5. A handbook on “Train parting of freight stock”.
  6. A Pamphlet on “Micro Controller based Governor fitted on ALCO Loco”.
  7. Pamphlet on BMBS for freight stock.
  8. Handbook on WSP system in LHB coaches.
  9. Trouble shooting Guide for WDM3A/ WDG3A Locomotive.
  10. Handbook on air brake system of freight stock.
  11. Handbook on stainless steel welding.
  12. Handbook on BMBC of ICF coaches.
  13. Handbook on IOH of BVZI brake van.

Year 2010-2011

  1. Maintenance Manual for LHB Coaches.
  2. Pamphlet on Air Suspension fitted on Hybrid Coaches.
  3. Pamphlet on CDTS
  4. Standardization of Layout, infrastructural facilities and M&P for MLR workshop for coaches
  5. Manual for House Keeping of Coaches and Coaching depots.
  6. A Report on Mechanised Loading/ Unloading of BOX-N Wagons other than Tipplers.
  7. Handbook on Maintenance of Air Suspension System of Coaching Stock.
  8. A Report on Training needs of Mechanical Department.
  9. A Report on “Interchangeability & and other maintenance aspects silent CDTS”.
  10. A report on “Cost economics of hydrel washers & injection moulded silent blocks”.
  11. Trouble shooting guide for ALCO/ upgraded microprocessor based Locomotives.

Year 2009-2010

  1. Infrastructural facilities and lay out of freight examination yard with word class facility.
  2. Maintenance Instructions for stainless Steel Wagon.
  3. Facilities for Maintenance of Stainless Steel Wagon.
  4. Training Video Film on Guard Driver Check for Freight Stock.
  5. Standardization of facilities for premium rake examination.
  6. Maintenance Manual for 1400 HP DEMU.
  7. Maintenance Handbook on Micro Controller Based Governor fitted on DSL Loco.
  8. A Report on Standard Facilities of Maintenance of CTRB.
  9. Revision of IRCA Part III (Freight Stock).

Year 2008-2009

  1. Standardize coach watering arrangements for enroute coach watering for 24 coach train length in minimum possible time with lesser man power.
  2. Pamphlet on GDR check.
  3. Infrastructure Facilities for Coaching Depots.
  4. Infrastructure Facilities at Platforms and yards for other end examination of coaching trains.

Year 2007-2008

  1. Training Video film on Maintenance of ALCO Turbo Super Charger.

2. Enhancement of POH interval from 12 to 18 months with IOH for ICF Design

Coaches.

Year 2006-2007

  1. Question Bank on Coaching Stock.
  2. Design of Washing Pit line.
  1. Training Package on Transition System & its Components for DSL Staff.
  2. Question Bank on DSL locomotive.
  3. Standardization of Hand tools for coaching stock.
  4. Pocket Book on Field Inspection of CTRB fitted on C&W Stock.
  5. Interactive CDs on DSL Locomotive, Freight & Coaching Stock.
  6. Data handbook on Coaching Stock.

Year 2005-2006

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