E-Z Shelving Systems, Inc. August 2011
5538 Merriam Drive
Merriam, Kansas 66203
Toll Free 800-353-1331
Fax 913-384-3399
Website www.e-zshelving.com
Product Guide Specification
Specifier Notes: This product guide specification is written according to the Construction Specifications Institute (CSI) 3-Part Format, including MasterFormat, SectionFormat, and PageFormat, as described in The CSI Construction Specifications Practice Guide.
This section must be carefully reviewed and edited by the Architect to meet the requirements of the project and local building code. Coordinate this section with other specification sections and the Drawings. Delete all “Specifier Notes” after editing this section.
Section numbers are from MasterFormat 2011 Update.
SECTION 11 41 33
FOODSERVICE CANTILEVER METAL STORAGE SYSTEM
Specifier Notes: This section covers E-Z Shelving Systems, Inc. Spacemaker System foodservice cantilever metal storage system. The Spacemaker System complies with NSF International and USDA standards for food preparation installations. Consult E-Z Shelving Systems, Inc. for assistance in editing this section for the specific application.
PART 1 GENERAL
1.1 SECTION INCLUDES
A. Foodservice cantilever metal storage system.
1.2 RELATED REQUIREMENTS
Specifier Notes: Edit the following list of related sections as necessary. Limit the list to sections with specific information that the reader might expect to find in this section, but is specified elsewhere.
A. Section 04 20 00 – Unit Masonry: Concrete unit masonry walls to receive storage system.
B. Section 09 21 16 – Gypsum Board Assemblies: Blocking installed in stud partitions for support and anchorage of storage system components.
C. Section 11 41 00 – Foodservice Storage Equipment: Walk-in refrigerators and freezers to receive foodservice cantilever storage shelving.
D. Section 13 21 26 – Cold Storage Rooms: Cold storage rooms to receive foodservice cantilever storage shelving.
1.3 REFERENCE STANDARDS
Specifier Notes: List standards referenced in this section, complete with designations and titles. Delete standards not included in the edited section. Including a standard in this list does not require compliance with that standard.
A. ASTM International (ASTM):
1. ASTM A240 / A240M – Standard Specification for Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip for Pressure Vessels and for General Applications.
2. ASTM A653 / A653M – Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process.
3. ASTM A1008 / A1008M – Standard Specification for Steel, Sheet, Cold-Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, Solution Hardened, and Bake Hardenable.
4. ASTM B221 – Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes.
5. ASTM B633 – Standard Specification for Electrodeposited Coatings of Zinc on Iron and Steel.
6. ASTM D522 – Standard Test Methods for Mandrel Bend Test of Attached Organic Coatings.
7. ASTM D2794 – Standard Test Method for Resistance of Organic Coatings to the Effects of Rapid Deformation (Impact).
8. ASTM D3363 – Standard Test Method for Film Hardness by Pencil Test.
B. Federal Specifications (Fed Spec):
1. Fed Spec AA-S-1048 – Shelving, Storage, and Display, Steel, Clip Type.
C. Military Specifications (MIL):
1. MIL S-5059 – Steel, Corrosion-Resistant (18-8), Plate, Sheet Strip.
D. NSF International (NSF):
1. NSF/ANSI 2 – Food Equipment.
E. Society of Automotive Engineers (SAE):
1. SAE AMS-QQ-A250/2 – Aluminum Alloy 3003, Plate and Sheet.
1.4 SUBMITTALS
Specifier Notes: Edit submittal requirements as necessary. Delete submittals not required.
A. Comply with Section 01 33 00 – Submittal Procedures.
B. Product Data: Submit manufacturer’s product data, including list of components, quantities to be provided, and installation instructions.
C. Shop Drawings: Submit manufacturer’s shop drawings, including plans, elevations, sections, and details, indicating dimensions, tolerances, materials, components, fabrication, fasteners, hardware, finish, options, accessories, and layout of system.
D. Samples: Submit manufacturer’s samples:
1. [6-inch] [152-mm] minimum length of upright.
2. Shelf support bracket with clamp assembly.
3. [6-inch] [152-mm] minimum width of shelf in selected finish.
E. Manufacturer’s Certification:
1. Submit manufacturer’s certification that materials comply with specified requirements and are suitable for intended application.
2. Submit manufacturer’s certification that storage system is certified by NSF International for installation in food preparation, processing, and storage facilities.
F. Cleaning Instructions: Submit manufacturer’s cleaning instructions.
G. Warranty Documentation: Submit manufacturer’s standard warranty.
1.5 QUALITY ASSURANCE
A. Manufacturer Qualifications: Firm specializing in manufacture of foodservice cantilever metal shelving systems with 25 years minimum successful experience.
B. Sole Source Responsibility: Shelving system components shall be products from a single manufacturer.
C. Storage system shall be approved by NSF International for installation in food preparation, processing, and storage facilities.
1.6 DELIVERY, STORAGE, AND HANDLING
A. Delivery and Acceptance Requirements: Deliver materials to site in manufacturer’s original, unopened containers and packaging, with labels clearly identifying product name and manufacturer.
B. Storage and Handling Requirements:
1. Store and handle materials in accordance with manufacturer’s instructions.
2. Keep materials in manufacturer’s original, unopened containers and packaging until installation.
3. Store materials in clean, dry area indoors.
4. Do not store materials directly on floor.
5. Store materials on flat, level surface, raised above floor, with adequate support to prevent sagging.
6. Protect materials and finish during storage, handling, and installation to prevent damage.
1.7 WARRANTY
A. Warranty Period: 10 years for properly installed storage system to cover repair or replacement of defective or structurally failed components.
PART 2 PRODUCTS
2.1 MANUFACTURER
A. E-Z Shelving Systems, Inc., 5538 Merriam Drive, Merriam, Kansas 66203. Toll Free 800-353-1331. Fax 913-384-3399. Website www.e-zshelving.com. E-mail .
B. Requests to use equivalent products of other manufacturers shall be submitted in accordance with Section 01 25 13 – Product Substitution Procedures.
2.2 PERFORMANCE REQUIREMENTS
A. Foodservice Cantilever Metal Storage System: Design, fabricate, and install such that:
1. Shelves are cantilevered without front supports, providing completely open, full width, useable shelves.
2. Shelf lengths are provided to completely fit layout indicated on Drawings without voids, gaps, or wasted space.
3. Shelves may be positioned at any height above base bracket.
4. Systems with slots or holes that dictate shelf heights: Not acceptable.
5. Storage system shall be expandable using additional modular components.
6. Storage system can be dissembled and re-erected in different location or configuration.
Specifier Notes: Typical spacing of uprights and shelf length is 48 inches (1,219 mm). Bracket and load capacity is determined by shelf span and depth. Bracket length is the same as shelf depth. Refer to load tables in E-Z Shelving Systems, Inc. product literature and edit the following paragraph to reflect project requirements.
7. Loading capacities for [48 inches] [1,219 mm] [_____] shelf span.
a. Shelf Uniform Load:
1) [12 inches] [305 mm] deep shelf: [200 psf.] [976 kg/m2.]
2) [24 inches] [610 mm] deep shelf: [120 psf.] [586 kg/m2.]
3) [_____] [inches] [mm] deep shelf: [_____] [psf.] [kg/m2.]
b. Shelf Concentrated Load: [450 lbs] [204 kg] [_____].
Specifier Notes: Single shelf brackets carry one half the shelf load. Double shelf brackets carry one half the shelf load of each adjoining shelf, which is equivalent to the load of one complete shelf. Hence, load capacities of double shelf brackets are one half the capacity of the corresponding single shelf bracket. Select recommended load capacities from E-Z Shelving Systems, Inc. product literature to edit the following paragraph to reflect project requirements.
c. Loading Capacity for Single Shelf Bracket:
1) [12 inches] [305 mm] long bracket: [560 lbs.] [254 kg.]
2) [24 inches] [610 mm] long bracket: [395 lbs.] [179 kg.]
3) [_____] [inches] [mm] long bracket: [_____] [lbs.] [kg.]
d. Loading Capacity for Double Shelf Bracket:
1) [12 inches] [305 mm] long bracket: [280 lbs.] [127 kg.]
2) [24 inches] [610 mm] long bracket: [198 lbs.] [90 kg.]
3) [_____] [inches] [mm] long bracket: [_____] [lbs.] [kg.]
2.3 STORAGE SHELVING SYSTEM
A. Provide complete, foodservice cantilever shelving system consisting of modular shelves, uprights, shelf brackets, clamp assemblies, fasteners, and other components and accessories that can be field assembled; Spacemaker System as manufactured by E-Z Shelving Systems, Inc.
B. Compliance: System shall comply with Fed Spec AA-S-1048, Kind I, Class 2, Type 7D.
C. Layout: Dimensions, number of tiers, location, spacing, and details shall be as indicated on Drawings and approved shop drawings.
Specifier Notes: Spacemaker Systems can be wall mounted, freestanding, floor-to-ceiling mounted, or a combination of mounting methods.
D. Mounting Method: Shelving shall be supported on cantilevered brackets attached to [wall mounted] [freestanding] [floor-to-ceiling] uprights.
Specifier Notes: Eleven standard types of shelving are provided for E-Z Shelving System. They are listed below along with the type of uprights and shelf brackets typically used. Other types of shelving and finishes, such as chrome, are available as custom orders. Contact E-Z Shelving Systems, Inc. for availability of non-standard components and finishes and assistance in specifying custom products.
EZGS - Galvanized steel shelves and zinc-plated uprights and brackets.
NSGS - Galvanized steel NSF-certified shelves and zinc-plated uprights and brackets.
EZGSL - Galvanized steel louvered shelves and zinc-plated uprights and brackets.
NSGSL - Galvanized steel NSF-certified louvered shelves and zinc-plated uprights and brackets.
EZAS - Sheet aluminum shelves and shelf brackets, extruded aluminum uprights, and zinc-plated steel foot brackets.
NSAS - Sheet aluminum NSF-certified shelves and shelf brackets, extruded aluminum uprights, and zinc-plated steel foot brackets.
EZSS - Stainless steel shelves, uprights, and brackets.
NSSS - Stainless steel NSF-certified shelves, uprights, and brackets.
NSWS - Stainless steel NSF-certified wire shelves, uprights, and brackets.
NSWZ - Zinc-plated NSF-certified wire shelves, uprights, and brackets.
NSWE - Zinc-plated NSF-certified wire shelves with powder paint coating and zinc-plated uprights and brackets. As an option, powder paint coated uprights and brackets can be provided. Standard paint colors for wire shelves are green, blue green, and gray. Standard paint color for uprights and brackets is gray.
2.4 SOLID AND LOUVERED SHELVES
Specifier Notes: Except for wire shelves, standard shelf lengths are 36, 48, and 60 inches (914, 1219, and 1,524 mm). Standard shelf depths range from 6 to 36 inches (152 to 914 mm) in 2-inch (51-mm) increments. Custom sizes are also available, if of sufficient number, by contacting E-Z Shelving Systems, Inc. Shelf size can be specified below for each selected shelf type. However, if several different sizes are required, it is preferable to indicate dimensions on Drawings or in a Shelving Schedule included in Part 3 of this specification section.
Select the appropriate shelf types from the following. If more than one type is required, indicate with letter designation. Use same type designations on Drawings.
Include this paragraph for NSGS solid surface, galvanized steel shelves.
A. Type [A]: Solid surface, galvanized steel shelves; NSGS as manufactured by E-Z Shelving Systems, Inc.
1. Material: [16 gauge] [1.6 mm] galvanized steel sheet complying with ASTM A653 with G-90 coating of [1-1/4 oz per sq ft] [33 g/m2].
2. Profile: Form shelf from single sheet with front edge bent down and back edge bent up to provide rigidity. Provide front and back flanges with return so that cut edges are not exposed. Shelves shall have no unsanitary hems, crevices, or folds.
3. To comply with NSF/ANSI 2, bottom front flange shall have a 45-degree bend to aid cleaning and minimize food debris collection.
4. Pre-punch shelves for attachment to brackets. Provide with screws and wingnuts for attachment.
5. Size: [[_____] [inches] [mm] long by [_____] [inches] [mm] deep.] [As indicated on Drawings.] [As scheduled in Part 3.]
Specifier Notes: Include this paragraph for NSGSL louvered, galvanized steel shelves.
B. Type [B]: Louvered, galvanized steel shelves; NSGSL as manufactured by E-Z Shelving Systems, Inc.
1. Material: [16 gauge] [1.6 mm] galvanized steel sheet complying with ASTM A653 with G-90 coating of [1-1/4 oz per sq ft] [33 g/m2].
2. Profile: Form shelf from single sheet with front edge bent down and back edge bent up to provide rigidity. Provide front and back flanges with return so that cut edges are not exposed. Shelves shall have no unsanitary hems, crevices, or folds.
3. To comply with NSF/ANSI 2, bottom front flange shall have a 45-degree bend to aid cleaning and minimize food debris collection.
4. Louvered Surface: Provide grid of [3/4 by 1-3/4 inches] [19 by 44 mm] oblong slots spaced at [2-1/4 inches] [57 mm].
5. Pre-punch shelves for attachment to brackets. Provide with screws and wingnuts for attachment.
6. Size: [[_____] [inches] [mm] long by [_____] [inches] [mm] deep.] [As indicated on Drawings.] [As scheduled in Part 3.]
Specifier Notes: Include this paragraph for NSAS solid surface, aluminum shelves.
C. Type [C]: Solid surface, aluminum shelves; NSAS as manufactured by E-Z Shelving Systems, Inc.
1. Material: [0.08 inch] [2 mm] aluminum sheet complying with SAE AMS-QQ-A250/2, Type 5052.
Specifier Notes: Standard finish is aluminum mill finish.
2. Finish: Aluminum mill finish.
3. Profile: Form shelf from single sheet with front edge bent down and back edge bent up to provide rigidity. Provide front and back flanges with return so that cut edges are not exposed. Shelves shall have no unsanitary hems, crevices, or folds.
4. To comply with NSF/ANSI 2, bottom front flange shall have a 45-degree bend to aid cleaning and minimize food debris collection.
5. Pre-punch shelves for attachment to brackets. Provide with screws and wingnuts for attachment.
6. Size: [[_____] [inches] [mm] long by [_____] [inches] [mm] deep.] [As indicated on Drawings.] [As scheduled in Part 3.]
Specifier Notes: Include this paragraph for NSSS solid surface, stainless steel shelves.
D. Type [D]: Solid surface, stainless steel shelves; NSSS as manufactured by E-Z Shelving Systems, Inc.
1. Material: [18 gauge] [1.3 mm] stainless steel, Types 304-2B and 304-3 complying with ASTM A240 and MIL S-5059.
2. Profile: Form shelf from single sheet with front edge bent down and back edge bent up to provide rigidity. Provide front and back flanges with return so that cut edges are not exposed. Shelves shall have no unsanitary hems, crevices, or folds.
3. To comply with NSF/ANSI 2, bottom front flange shall have a 45-degree bend to aid cleaning and minimize food debris collection.
4. Pre-punch shelves for attachment to brackets. Provide with screws and wingnuts for attachment.
5. Size: [[_____] [inches] [mm] long by [_____] [inches] [mm] deep.] [As indicated on Drawings.] [As scheduled in Part 3.]
2.5 COUNTERTOPS
Specifier Notes: Solid surface shelves 24 to 36 inches (610 to 914 mm) deep can be used as countertops or work surfaces when mounted on special countertop-type brackets. As a custom order, countertops greater than 36 inches (914 mm) can be provided. In applications such as kitchens, cantilevered countertops can be used with shelving above and below. Include this article if countertops are required.
A. Where [indicated on Drawings] [scheduled in Part 3], provide countertops with countertop brackets.
B. Material: Match material and finish of specified solid surface shelves.
Specifier Notes: Countertops can be provided with or without integral backsplashes. Include this paragraph if backsplashes are required.